Special Fasteners Archives - 黑料大事记 /category/special-fasteners/ Quality Bolts, Screws, & Studs Thu, 04 Sep 2025 15:30:13 +0000 en-US hourly 1 https://wordpress.org/?v=6.9.4 /wp-content/uploads/2021/04/cropped-WG-Favicon-32x32.png Special Fasteners Archives - 黑料大事记 /category/special-fasteners/ 32 32 How to Calculate Fastener Torque /how-to-calculate-fastener-torque/ Thu, 28 Dec 2023 17:08:21 +0000 /?p=1261 At the heart of what makes fasteners reliable and resilient is the concept of torque. Torque isn’t just a measure of turning force; it’s the key to ensuring that the components and machinery held together by these small but mighty parts stay put.听 Below, we鈥檒l take a look at the science behind calculating fastener torque....

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At the heart of what makes fasteners reliable and resilient is the concept of torque. Torque isn’t just a measure of turning force; it’s the key to ensuring that the components and machinery held together by these small but mighty parts stay put.听

Below, we鈥檒l take a look at the science behind calculating fastener torque. Hopefully, it can provide some insight into how to achieve better performance, safety, and reliability in fastening applications.听

Understanding Torque

Torque is the rotational force used to turn a nut, bolt, or screw as part of a bolted joint. You鈥檒l see torque measured by Newton meters (Nm) in metric units and pounds per foot (lb/ft) in inch units.

The Relationship Between Torque and Tension

Torque is closely related to another measurement: tension, or tightness. In fact, one is rarely discussed without reference to the other.听

The relationship between torque and tension is simple: As torque increases, tension in the joint increases. The more force you use to turn a fastener, the tighter the bolted joint gets.

Why Is Fastener Torque Important?

Torque is a critical measurement in the fastener world. It鈥檚 important to pay attention to and get right for your application. Why?听

An under-torqued bolt will be looser than necessary and will not be able to provide as much clamping force as needed. An over-torqued bolt may deform 鈥 thread stripping, heads popping off, etc. 鈥斕齩r break. That last bit is important to remember, as many believe that tighter is better. That鈥檚 not always the case.

Factors Affecting Torque Calculation

The most important factor affecting the relationship between torque and tension, and therefore the appropriate amount of torque, is friction. There are several factors that can affect the amount of friction in a bolted joint, including:听

  • Coarse vs. fine threads – Fine threads have more friction than coarse threads.
  • Class of thread fit – Thread systems with a tighter fit have more friction than those with a looser fit. For example, 3A/3B is a tighter fit than 2A/2B, and thus more friction for 3A/3B.
  • Material and grade – The type of material used, and how hard it is, will impact friction.
  • Coatings – Different fastener coatings will have a large impact on friction.
  • Bearing surface conditions – The amount of surface area, and how rough it is, affects friction.
  • Lubrication – Different lubricants will also have a large impact on friction.

How to Calculate Fastener Torque

There are a couple ways to calculate fastener torque: with a mathematical formula and a physical test.

Fastener Torque Formula

The equation T=kDP is used to estimate fastener torque calculations, where:

  • T = Torque in newton-meters (Nm)
  • k = Coefficient of friction
  • D = Diameter of the fastener in millimeters (mm)
  • P = The desired tension in kilonewtons (kN)

Torque-Tension Testing

To calculate fastener torque, you can run a torque-tension test. A torque-tension test is the measurement of the input torque required for a bolted joint to achieve a specified tension.

A typical test setup is shown in the photo below. It consists of a test bolt, test washer, and test nut loosely fitted in a test fixture called a Skidmore. The test fixture contains a load cell that can measure the amount of tension in the joint.

Torque-Tension Testing

The nut is turned slowly until a preset amount of tension is reached. As the joint is tightened, this action stretches the bolt, creating a clamp load on the joint (in this case, the Skidmore). The amount of torque needed to rotate the nut to the desired tension is measured.听

Related Fastener Specifications

There are two industry specifications that are good to be aware of when it comes to fastener torque: USCAR11-2 and ISO 16047.听

  • 鈥減rovides a test method for determining the torque-tension relationship of a fastener finish as applied to a surrogate screw for the purpose of measuring the frictional characteristic of the fastener finish.鈥 It鈥檚 a standard that was developed and is maintained by the US Council for Automotive Research (USCAR) 鈥斕齛 blend of Chrysler, Ford, and General Motors employees.
  • 鈥渟pecifies the conditions for carrying out torque/clamp force tests on threaded fasteners and related parts.鈥

Get Torque Right with Test Fasteners from 黑料大事记

If you work with fasteners, coatings, and other essential components for the automotive industry, then you鈥檙e likely familiar with mandated and standardized tests like torque-tension, bearing surface, and coefficient of friction tests. Whether you鈥檙e completing a standard test or an OEM-specific test, we manufacture the test fasteners you need to complete those tests with confidence and accuracy 鈥斕齛ll at our facility in Harrison Township, Michigan.

Request a quote for your test fasteners here, or contact us for more information.听

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Capabilities of a Custom Fastener Manufacturer /custom-fastener-manufacturer-capabilities/ Thu, 05 Jan 2023 16:56:11 +0000 /?p=1037 At 黑料大事记, we鈥檙e a leading manufacturer of American-made custom fasteners. But if you know anything about the fastener industry, you know that the word 鈥渃ustom鈥 can mean different things to different people and different situations. So, what are those differences, and what exactly does 鈥渃ustom fastener鈥 mean to us? This article will fill you in....

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At 黑料大事记, we鈥檙e a leading manufacturer of American-made custom fasteners. But if you know anything about the fastener industry, you know that the word 鈥渃ustom鈥 can mean different things to different people and different situations.

So, what are those differences, and what exactly does 鈥渃ustom fastener鈥 mean to us? This article will fill you in.

What Are Custom Fasteners?

Custom fasteners are any fasteners that are manufactured to customer specifications. They don鈥檛 follow a standard design, which makes them hard to find in the general fastener marketplace. Specifications can be made for several characteristics, including part, size, head style, material, coating, and more.

Custom fasteners are also commonly referred to as special fasteners, specialty fasteners, and per-spec fasteners.

RELATED: Need a specialty bolt, screw, or stud? 黑料大事记 can help.

Custom Fastener Manufacturer Capabilities

鈥淐ustom鈥 can mean a number of things, depending on which engineer, designer, or manufacturer you ask. But since the word 鈥渃ustom鈥 can be so broad, it鈥檚 important to understand that every manufacturer will be limited to some extent by their capabilities.

As an example of what that may look like, we鈥檒l list some of our custom fastener manufacturing capabilities. We specialize in limited-run, special parts made to the highest quality. However, we are limited by our size and equipment to a relatively small scope of parts. Please keep in mind that this is just what we can do; other manufacturers may be able to make more, less, or different parts.

Parts Capabilities

We can manufacture the following fastener types:

Head Style Capabilities

We can manufacture parts with the following head styles:

We can also manufacture these head styles, but only with one particular part number:

  • T-bolts (7069543)
  • 12 point (9338540-2)

Size Capabilities

Our size capabilities vary depending on the type of fastener you鈥檙e looking for. Here are the size specifications we can handle, categorized by type.

Bolts & Screws

Diameters

  • M5 – M30
  • 录鈥 – 1 录鈥

Lengths

  • Diameters up to 5/16鈥 = 6鈥 maximum length
  • Diameters 鈪溾 or more = 8鈥 maximum length

Place Bolts

Diameters

  • M8 – M20
  • 录鈥 – 1鈥

Lengths

  • Diameters up to 5/16鈥 = 6鈥 maximum length
  • Diameters 鈪溾 or more = 8鈥 maximum length

Wheel Studs

Diameters

  • M8 – M30
  • 5/16鈥 – 1 鈪涒

Material Capabilities

We specialize in the manufacturing of alloy steel and carbon steel fasteners. We do not manufacture parts with stainless steel or super alloys like Monel and Inconel.

How the Custom Fastener Manufacturing Process Works

Again, the custom fastener manufacturing process may look different depending on which manufacturer you choose to work with. Here鈥檚 a general idea of what our processes are like for customers who know the exact part they need and for customers who aren鈥檛 100% sure of what they need yet.

Custom Fastener Manufacturing for a Known Part

Most of the time, a customer comes to us knowing exactly the part they need. An engineer or designer has determined the part that鈥檚 needed and what its specifications are. They鈥檝e already drawn the blueprints for it.

At that point, they鈥檒l submit an RFQ and blueprint to our team, which also states the number of parts that are needed. We鈥檒l review it to make sure it鈥檚 in our wheelhouse of capabilities. If it is, we鈥檒l send a quote out, and if the customer chooses to place the order, we run the job.

If the part is not within our wheelhouse of capabilities, we鈥檙e happy to refer the customer to a different manufacturer who will be able to help.

Custom Fastener Manufacturing for an Unknown Part

Occasionally, a customer will come to us without knowing the exact part they need. While we don鈥檛 have an engineering team on staff to design the part for them, we鈥檙e more than happy to offer recommendations based on the part鈥檚 intended application. We can also make suggestions to help make things easier and more affordable.

Some example recommendations we鈥檝e made in the past include:

  • Certain lengths are standard for certain diameters, and fitting within those standard dimensions can make the manufacturing and installation process much easier.
  • We have existing tooling for some parts, so if the customer can work within the tooling we have, they won鈥檛 be charged for new tooling.
  • Some fastener coatings are cheaper and easier to source than others.

If the part with all of its recommendations is something we can manufacture, we talk quantities, pricing, and lead times and send a quote out. If the quote is signed, we run the job.

It鈥檚 important to note that this is an instance where ordering in a limited-run quantity is especially helpful. Because we can make fasteners in limited-run quantities, customers can mitigate risk by ordering a smaller 鈥渢rial run鈥 before committing to high production volumes.

And, of course, if the part鈥檚 design isn鈥檛 within our wheelhouse of capabilities, we鈥檙e happy to refer the customer to a different manufacturer who can help them.

黑料大事记: Your Trusted Source for Custom Bolts, Screws, and Studs

黑料大事记 is an American manufacturer of limited-run, hard-to-find, custom fasteners. Our jobs are manufactured to customer specifications and cold-formed for durable, high-quality results.

If you need a custom bolt, screw, or stud for your project, we鈥檙e your top-choice manufacturer. Send us your ideas or blueprints, and we鈥檒l be happy to discuss how we can help bring them to life.

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What Is Fastener Tensile Strength? /what-is-fastener-tensile-strength/ Thu, 15 Dec 2022 20:43:35 +0000 /?p=1028 For any fastener to qualify for a certain grade or property class, it needs to meet a particular set of physical criteria and specifications. One of the most common and important specifications is tensile strength. Below we鈥檒l take a look at what tensile strength is, how it鈥檚 tested, and how it relates to other common...

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For any fastener to qualify for a certain grade or property class, it needs to meet a particular set of physical criteria and specifications. One of the most common and important specifications is tensile strength.

Below we鈥檒l take a look at what tensile strength is, how it鈥檚 tested, and how it relates to other common fastener specs.

What Is Tensile Strength?

A fastener鈥檚 tensile strength is the maximum amount of force a fastener can withstand before fracturing. It鈥檚 also referred to as ultimate tensile strength, or UTS. It can be affected by factors like material composition, hardness, and size of the part.

Tensile strength is one of the measurements set by a quality standard 鈥斕齦ike ISO, ASTM, SAE etc. 鈥斕齮hat fasteners must meet to qualify for a grade or property class. Each standard has its own tensile strength requirements.

Let鈥檚 use , for example. The chart below shows three different ISO 898-1 property classes for bolts and what tensile strength they require.

ISO 898-1 Property Class Min. Tensile Strength

(鈮 16mm diameter)

Min. Tensile Strength

(> 16mm diameter)

Class 8.8 800 MPa 830 MPa
Class 10.9 1,040 MPa for all sizes
Class 12.9 1,220 MPa for all sizes

 

How Do You Determine the Tensile Strength of Fasteners?

To determine the tensile strength of a fastener, the fastener must undergo a testing procedure called a wedge tensile test. Below is an overview of how that test works and why it鈥檚 important.

Wedge Tensile Test

During wedge tensile testing, a wedge is placed under the head of a fastener, then force is applied until the fastener breaks. The wedge is used because it puts extra stress on the junction of the head and the body of the fastener. This ensures the integrity of the junction.

Bolt and Screw Head Markings

If the fastener breaks at a force greater than the minimum tensile requirement in the spec, the fastener has passed the tensile test. However, the break must not occur at the junction of the head and the body of the fastener. If the break does occur there, the fastener has failed the tensile test regardless of the force at which the break occurred.

Why Is Tensile Strength Testing Important?

Tensile strength testing is important because it shows us how much force can be applied to a fastener before it will break. You can probably guess why this is an important piece of information to know. It helps solidify that the fastener is strong enough and safe enough to be used in specific conditions and for a specific purpose.

If you get fasteners that don鈥檛 have a high enough tensile strength for your application, you鈥檒l have to deal with fastener breakage and failure issues. On the flipside, if your fasteners鈥 tensile strength is higher than necessary, you鈥檝e probably wasted money on that added strength.

Tensile Strength vs. Proof Load vs. Yield Strength

Now, you may wonder how tensile strength relates to other industry terms like proof load and yield strength.

Tensile strength, proof load, and yield strength are all measurements set by a standard that fasteners need to meet to qualify for a particular grade or property class. They鈥檙e all related to the load a threaded fastener can bear when pulled perpendicularly from its head. The diagram below shows an example of this.

CS5

However, there are key differences between these terms and how they relate to fastener testing, production, and performance. Here鈥檚 a side-by-side look at their definitions.

  • Tensile strength: the maximum amount of force a fastener can withstand before fracturing.
  • Proof load: the minimum amount of force that a fastener must be able to withstand for a given amount of time without permanently deforming.
  • Yield strength: the load that鈥檚 carried at the point where a fastener permanently deforms.

To summarize, there are different levels of force measured here. Tensile strength is the highest level, followed by yield strength, then proof load. For a closer look at how these terms compare and contrast, read this blog.

If you weren鈥檛 aware of any of these terms, and maybe a few other ones, too, this glossary-style blog is full of helpful fastener terminology.

RELATED: Need a specialty bolt, screw, or stud? 黑料大事记 can help.

Get Quality Fasteners Manufactured to Your Specifications

At 黑料大事记, per-spec and limited-run fasteners are our specialty. You hand us the blueprints and we鈥檒l deliver the parts you need, in the quantity you need, and with the level of quality you need.

Give us a call at (800) 656-2658 or contact us online to learn more about our services.

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Types of Self-Locking Fasteners /types-of-self-locking-fasteners/ Mon, 05 Dec 2022 20:23:29 +0000 /?p=1024 The post Types of Self-Locking Fasteners appeared first on 黑料大事记.

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There are many different categories and types of fasteners available. One of the categories that we deal with a lot at 黑料大事记 is the self-locking fastener category.

Not sure what that is, or what it entails? We鈥檒l fill you in below.

What Are Self-Locking Fasteners?

Self-locking fasteners are exactly what they sound like: fasteners with their own locking mechanisms. Because of these locking mechanisms, they鈥檙e great at resisting loosening over time.

Some self-locking fasteners can keep two parts joined together all by themselves, without needing an additional part to complement them. Others are paired with additional parts like nuts and washers. Regardless, they鈥檙e all known for their great performance, longevity, and resistance to loosening.

RELATED: Need a specialty bolt, screw, or stud? 黑料大事记 can help.

4 Benefits of Self-Locking Fasteners

Self-locking fasteners present a number of benefits over traditional fasteners. While they鈥檙e not necessary for every application, they鈥檙e extremely handy in many of them 鈥斕齟specially those in high-vibration environments.

Here are four of the main advantages you鈥檒l enjoy by choosing a self-locking fastener.

  • Loosening resistance 鈥 This is the biggest benefit of self-locking fasteners. Due to their self-locking mechanisms, they鈥檙e able to hold tension longer than a normal fastener.
  • Boosted confidence in joint integrity If you need added strength, durability, and peace of mind that your fastener will do its job to hold a joint, these are the best solution.
  • Less maintenance Higher resistance to loosening means you won鈥檛 have to check and retighten the fastener as often.听
  • Time & cost savings听Because you can get away with less maintenance, you鈥檒l save a considerable amount of time and money.听

Common Types of Self-Locking Fasteners

Virtually any type of fastener can be a self-locking fastener, as long as it has a self-locking mechanism. Therefore, you鈥檒l find self-locking bolts, nuts, screws, and more. Below we鈥檒l walk you through some of the most common types and how they work.

Self-Locking Bolts

Self-locking bolts are a great option because they have the versatility to be used with or without nuts. Some examples of self-locking bolts include bolts with locking patches and Place bolts.

Locking patches are the most common type of self-locking bolt mechanism. They鈥檙e compressed-engineered polymer patches, most frequently made of nylon, that bond permanently to a fastener鈥檚 threads.

Place bolts have special slotted hex heads, which are responsible for the self-locking mechanism. They can resist loosening due to vibration about seven times more than traditional bolt solutions. Of course, there are various types of Place bolts: AA, B, and BH.

Here鈥檚 a photo of AA Place bolts for reference:

AA-Place-Bolts

You can read more about each of these self-locking bolts more in this blog.

Self-Locking Nuts

Self-locking nuts, also referred to as lock nuts, are also very common. Unlike free spinning nuts, they use a deforming elastic or metal material to stay in position and resist loosening due to torque and shock. The most common lock nuts we see are steel lock nuts with a nylon insert.

Here鈥檚 an example of what self-locking nuts may look like:

self-locking nuts

Self-Locking Washers

The most common type of self-locking washer is a split lock washer, or spring lock washer. They鈥檙e disc-shaped and specifically designed to evenly distribute the load of a bolt. You use them similarly as you would a traditional washer, but their non-flat, uneven design makes one side higher than the other side. When that split compresses and pushes back against the pairing surface, it acts similarly to a spring and improves resistance to loosening and vibration.

For reference, split-lock washers look like this:

split-lock washers

In the fastener and manufacturing world, there鈥檚 controversy over whether self-locking washers actually work. While they may be useful for some purposes, you may want to do some research before trusting them for your application.

Get Per-Spec, Self-Locking Bolts at 黑料大事记

If you need a self-locking bolt for your application, trust 黑料大事记. We manufacture high-quality, per-spec fasteners and specialize in self-locking bolts like Place bolts. We even developed and patented our own two types of asymmetric Place bolts 鈥斕鼴 and BH.

You hand us your blueprint, and we鈥檒l handle the rest. For more information or to request a quote, contact us online.

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Engine Fasteners: Types & Applications /engine-fasteners-types-applications/ Thu, 10 Nov 2022 19:15:49 +0000 /?p=997 The post Engine Fasteners: Types & Applications appeared first on 黑料大事记.

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You might be shocked by the number of fasteners required to build an engine and keep it running properly. But these fasteners are critical to the engine鈥檚 performance, which is why it鈥檚 so important to purchase them from a trusted manufacturer. Not only do you need the right parts, but you need to factor in the quality and reliability of those parts as well.

Whether you鈥檙e shopping parts for cars, trucks, planes, etc., here鈥檚 some important information to know about engine fastener types, applications, and how to ensure you鈥檙e getting top quality.

What Are Engine Fasteners?

An engine fastener is any type of fastener used to keep a machine鈥檚 engine components intact and functioning properly.听

That鈥檚 a pretty cut-and-dry definition, but it shouldn鈥檛 take away from the importance of these parts. Engine fasteners have a critical role in machine performance, and it often takes a lot of them to accomplish it with quality and consistency. In fact, some engines require over 100 fasteners to be installed.听

Common Types of Engine Fasteners

As you can likely imagine, there are many types of fasteners used in engines. Here are three of the most common engine fastener categories, along with some more specific examples of each of them.听

Engine Bolts

Bolts are externally threaded fasteners designed for insertion through holes in assembled parts. They鈥檙e typically intended to be tightened or released by torquing a nut. Some common types of bolts used in engines are:听

  • Engine mount bolts, which help hold the engine in place within the machine.听
  • Rod bolts, which are double-ended bolts that 鈥渟tretch鈥 when torque is applied. They鈥檙e used in many places throughout an engine and are known best for tolerating the force generated by moving pistons. Out of all engine fasteners, these are usually the ones that experience and can manage the most stress during operation.
  • Head bolts, which keep the engine head gasket in place and secure cylinder heads. They can be exposed to quite a bit of mechanical pressure.

Engine Studs

Studs are externally threaded fasteners that look and operate as threaded bars. They鈥檙e usually used to join two parts with internally threaded holes together.听

Within an engine, studs often act as guide pins and align components like gaskets, engine covers, and more. They鈥檙e also sometimes used in place of bolts (for the applications described above) when paired with nuts.听

Engine Nuts

Nuts are internally threaded fasteners. They鈥檙e almost always used in conjunction with an externally threaded fastener to join multiple parts together.听

Within an engine, nuts are paired with bolts and studs when a locking mechanism is necessary. However, they鈥檙e not always needed. Tapped holes, which have threads cut into the hole鈥檚 interior, are pretty common in engines. They鈥檙e used in metals where a nut and bolt combination can鈥檛 be used.

Important Engine Fastener Specifications

Engine fasteners often must be engineered to endure a great amount of force and stress. Therefore, they鈥檙e always required to meet certain specifications regarding fastener material, size, strength, etc. Specifications can vary tremendously based on your particular application, but these are some of the categories you鈥檒l look for:听

Material

Similar to other fasteners, engine fasteners are most commonly made from various types of steel. However, depending on specific use, they may also be made from aluminum, titanium, superalloys, and others.听

Size

When you think about engine fastener size, you need to consider many different measurements, most importantly:听

  • Length
  • Major diameter
  • Minor diameter
  • Pitch diameter
  • Nominal diameter
  • Thread pitch听

These measurements are generally specified in a design blueprint for a specific part.听

Not sure what any of these terms mean? Check out our Guide to Fastener Terminology.

Grade or Property Class

There are tons of fastener grades, or property classes, out there. They define various specifications for how a fastener must be made, like how strong it needs to be. Fastener strength is usually expressed in terms of low, medium, high, and really high strength requirements.

Here’s how those levels of strength match up with some of the most common fastener grades. It鈥檚 important to note that there are lots of other fastener grades beyond what we have listed here. These are just some of the most common.

  • Low strength: Grade 2 (inch) or Property Class 4.6 (metric)
  • Medium strength: Grade 5 (inch) or Property Class 8.8 (metric)
  • High strength: Grade 8 (inch) or Property Class 10.9 (metric)
  • Really high strength: Property Class 12.9 (metric)

Tensile Strength

A fastener鈥檚 grade or property class (PC)听 requirement is what dictates its required tensile strength. Here鈥檚 a chart of what those may look like for different grades and property classes, both inch and metric. Again, these are just some of the most common grades 鈥斕齨ot the only ones.听

Grade/Property Class Tensile Strength
Grade 2 or PC 4.6 58,000 psi or 400 MPa
Grade 4 or PC 8.8 116,000 – 120,000 psi or 800-830 MPa
Grade 8 or PC 10.9 150,800 psi or 1040 MPa
PC 12.9 1220 MPa

Common Engine Fastener Applications

So when would you use engine fasteners? Well, for any application that requires an engine. But we鈥檒l get a bit more specific than that. Here are the engine fastener applications and industries we deal with most here at 黑料大事记.听

We work with a many original equipment manufacturers (OEMs) that request custom fasteners to test and manufacture new products 鈥斕齠or instance, our automotive OEMs like Chrysler. They鈥檒l send us the blueprint they need based on their vehicle engine鈥檚 design, and we鈥檒l manufacture it just as intended.听

For High-Quality Engine Fasteners, Trust 黑料大事记.

Need an engine fastener manufacturer you can trust to get the job done right? Choose 黑料大事记. You hand us a design blueprint for your part, then we鈥檒l ensure it鈥檚 manufactured exactly to those specifications and to the highest level of quality 鈥斕齩n time, all the time, every time.听

For a high level of quality and confidence, start your project with us today. Give our team a call or contact us online.

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What Is Fastener Yield Strength? /what-is-fastener-yield-strength/ Sat, 05 Nov 2022 19:41:54 +0000 /?p=1018 The post What Is Fastener Yield Strength? appeared first on 黑料大事记.

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In this article, we鈥檙e talking about yield strength 鈥斕齩ne of the many measurements and specifications a fastener needs to meet to qualify for a particular grade or property class.

We鈥檒l talk about what yield strength means, how it鈥檚 measured, and how it relates to some other common fastener terminology.

What Is Yield Strength?

Yield strength is the load that鈥檚 carried at the point where a fastener permanently deforms. It鈥檚 one of the measurements set by a particular standard (ISO, ASTM, etc.) that a fastener must meet to qualify for a certain grade or property class.

Here鈥檚 a better explanation, perhaps:

When subjected to enough force, steel will begin to stretch. If the amount of force is low enough, the steel will elastically return to its original shape when the force is removed. But if the force becomes strong enough, the steel will stretch and not return to its original shape. This amount of force is the yield strength.

If you鈥檇 like an example, here are some of the most common and what the specification requires their yield strength to be:

ASTM A354 Grade Yield Strength
Grade BC (nominal diameter 录 – 2 陆鈥)

Grade BC (nominal diameter 2 鈪 – 4鈥)

109,000 psi

94,000 psi

Grade BD (nominal diameter 录 – 2 陆鈥)

Grade BD (nominal diameter 2 鈪 – 4鈥)

130,000 psi

115,000 psi

Keep in mind that these are just some examples and specifications. Yield strength always changes between fastener size and grade (or property class).

How to Calculate the Yield Strength of a Fastener

Compared to some other fastener specs like proof load and tensile strength (more on those later in this article), yield strength is the one that鈥檚 tested the least. When yield strength is called for, it鈥檚 often in place of the proof load test. It just depends on the spec. For example, states that testing yield strength is an alternate option for meeting the proof load requirement.

Although it鈥檚 not as common as some others, yield strength still an important test to understand if your spec does require it. We鈥檒l describe the procedure below.

RELATED: Need a specialty bolt, screw, or stud? 黑料大事记 can help.

Yield Strength Testing Procedure

A fastener鈥檚 yield strength is determined using a tensile machine, which looks like this:

Tensile Machine

Here鈥檚 a general overview on how it works.

The fastener is placed in the middle slot of a tensile machine, then the load is applied for a specified amount of time (usually seconds).

ASTM F606 allows for multiple methods of determining yield strength, but the most common used is the 鈥渙ffset method.鈥 The offset method involves measuring fastener elongation and plotting the results on a stress-strain diagram. The stress is determined at an offset, most commonly at 0.2% of the length of the fastener. Wherever the curve deviates on the stress-strain diagram is equivalent to the yield strength of the fastener.

When looking at yield strength values calculated using the offset method, you鈥檒l see the percentage offset in parenthesis after the term 鈥測ield strength,鈥 similar to this:

  • Yield strength (0.2% offset) = 57,000 psi

Why Is Yield Strength Testing Important?

Yield strength testing is important because it helps us know how much force can be applied to a fastener before there is risk of deformation. The test verifies that the fastener meets the minimum requirements to qualify for a particular grade or property class.

From there, this information can help us understand if the fastener is safe enough, strong enough, and well-suited for a particular application.

Yield Strength vs. Tensile Strength vs. Proof Load

Yield strength is related to tensile strength and proof load, but there are key differences between them. An understanding of these terms, how they relate to one another, and how they differ from one another is important for safe and effective fastener production.

Here鈥檚 a look at each of their definitions, so you can see the differences for yourself:

  • Yield strength: the load that鈥檚 carried at the point where a fastener permanently deforms.
  • Proof load: the minimum amount of force that a fastener must be able to withstand for a given amount of time without permanently deforming.
  • Tensile strength: the maximum amount of force a fastener can withstand before fracturing.

So there are really three levels of force we鈥檙e discussing here, and yield strength falls somewhere in the middle. If you鈥檇 like a better idea of how yield strength, tensile strength, and proof load compare and contrast with each other, check out this blog.

And if you鈥檙e still a little lost on these terms, or possibly some other technical fastener terminology, don鈥檛 hesitate to head to our glossary.

黑料大事记 Us for Custom Fasteners Manufactured to Any Specification

If you need per-spec fasteners, we can help. At 黑料大事记, we鈥檙e your top source for limited-run, custom bolts, screws, and studs. Our testing and production processes ensure you get the exact fasteners you need, the first time.

To learn more or request a quote, contact us online.

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What Is Fastener Proof Load? /what-is-fastener-proof-load/ /what-is-fastener-proof-load/#comments Tue, 11 Oct 2022 19:05:13 +0000 /?p=977 The post What Is Fastener Proof Load? appeared first on 黑料大事记.

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The fastener industry is filled with so many technical terms and measurements that it can be difficult to keep them all straight. In this article, we鈥檙e breaking down one of them for you: proof load.

We鈥檒l talk about what proof load is, how it鈥檚 tested and measured, and how it relates to some other common industry terms.

What Is Proof Load?

Proof load is the minimum amount of force that a fastener must be able to withstand for a given amount of time without permanently deforming. It鈥檚 a measurement that鈥檚 set by a particular standard (think ISO, ASTM, etc.), and fasteners must meet it to qualify for a specific grade or property class.

Let鈥檚 take the for example. Here are some of the most common SAE J429 fastener grades and what the standard requires their proof load be:

SAE J429 Grade Proof Load
Grade 2 (nominal diameter 录 – 戮鈥)

Grade 2 (nominal diameter 戮 – 1 陆鈥)

57,000 psi

36,000 psi

Grade 5 (nominal diameter 录 – 1鈥)

Grade 5 (nominal diameter 1 – 1 陆鈥)

92,000 psi

81,000 psi

Grade 8 (nominal diameter 录 – 1 陆鈥) 130,000 psi

Of course, these are just a few examples and measurements. Proof load always changes between grade (or property class) and fastener size.

How Do You Determine the Proof Load of Fasteners?

In order to determine proof load, fasteners undergo a proof load testing procedure. Below is an overview of how that procedure works and why it鈥檚 important.

Proof Load Testing Procedure

To test proof load force, a tensile machine is used. Here鈥檚 a photo of one:

Tensile Machine

The length of the fastener is measured before it鈥檚 inserted in the middle slot of the machine. The machine then exerts a vertical force onto the fastener and measures that force as the fastener holds or deforms. The test is completed for a specific amount of time (usually seconds), which is dictated by the standard. Finally, the length of the fastener is measured again to ensure the part wasn鈥檛 permanently deformed during the test.

For example, if we were checking a 鈪溾 diameter part made to meet SAE J429 Grade 5, we鈥檇 check the standard and see that for parts 录-1鈥 in diameter, the proof load requirement is 92,000 psi for 10 seconds. Then we鈥檇 run the proof load test per the specifications required. If the fastener can pass the test without permanently deforming, it has passed proof load.

Why Is Proof Load Testing Important?

Proof load testing is an important practice that helps us be certain that a fastener can withstand a minimum force for a given amount of time without deforming. Fasteners are manufactured for a certain grade, then we run tests to verify that it meets those minimum requirements.

In turn, this information helps us understand if the fastener is safe and strong enough to use for its intended purpose.

RELATED: Need a specialty bolt, screw, or stud? 黑料大事记 can help.

Proof Load vs. Yield Strength vs. Tensile Strength

After learning about proof load, you may be wondering how it relates to similar terms you鈥檝e heard: yield strength and tensile strength.

Proof load, tensile strength, and yield strength are all measurements set by a standard that fasteners must meet in order to qualify for a certain grade or property class. The terms are related to the load that a threaded fastener can hold when pulled perpendicularly from its head, as you can see in the figure below.

Bolt and Screw Head Markings

However, there are some key differences between these terms and what they mean for fastener testing and production. Here are their definitions so you can analyze them:

  • Proof load: the minimum amount of force that a fastener must be able to withstand for a given amount of time without permanently deforming.
  • Yield strength: the load that鈥檚 carried at the point where a fastener permanently deforms.
  • Tensile strength: the maximum amount of force a fastener can withstand before fracturing.

Basically, there are three levels of force we鈥檙e talking about here. Proof load is the lowest level, yield strength is a bit higher, and tensile strength is the highest level. For more information and examples on how these measurements compare and contrast, head over to this blog.

And for a deeper understanding of some technical fastener language, check out this glossary of terms.

Trust 黑料大事记 to Manufacture Custom Fasteners According to Your Specifications

At 黑料大事记, we specialize in custom, limited-run fasteners for a range of industrial applications. You give us your blueprint, and we鈥檒l take it from there 鈥斕齨o matter what standard or grade you need to comply with.

Give our team a call or contact us online to learn more about how we can help you.

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Stainless vs. Carbon vs. Alloy Steel Fasteners /stainless-vs-carbon-vs-alloy-steel-fasteners/ Tue, 04 Oct 2022 14:45:00 +0000 /?p=975 The post Stainless vs. Carbon vs. Alloy Steel Fasteners appeared first on 黑料大事记.

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Fasteners can be made of all sorts of materials, but three of the most common are all types of steel:

Let鈥檚 take a look at these types of steel, their properties, and how they may or may not suit your fastener application.

What to Consider When Comparing Steel Materials for Fasteners

Fastener material influences multiple aspects of the part鈥檚 performance, including:

  • Weight
  • Durability & longevity
  • Tensile strength
  • Corrosion resistance
  • Brittleness
  • Hardenability
  • Malleability
  • Reusability
  • Ductility
  • Temperature resistance

Not sure what some of these words mean? Head to our Fastener Terminology Guide.

Your choice of material can also affect fastener appearance (colors, finishes) and cost. Therefore, it鈥檚 important to be intentional about the type of steel you choose and why. Take performance, design, and budget factors into consideration. We鈥檒l fill you in on what some of those are below.

Comparing Carbon vs. Alloy vs. Stainless Steel Fasteners

Carbon, alloy, and stainless steel all have their pros and cons when it comes to fastener manufacturing. None is really better or worse than the others 鈥斕齣t just depends on which is best for which particular application.

Regardless, here are some of the main features, pros, and cons of these types of steel fasteners.

Carbon Steel Fasteners

Carbon steel is an alloy of iron and carbon. It generally has about 1.2-2.1% carbon 鈥斕齛nd as that carbon percentage rises, the steel becomes harder and stronger. However, it can also make it less ductile and more likely to crack under high stress.

There are three subtypes of carbon steel used for fasteners: low-carbon, medium-carbon, and high-carbon. Their distinguishing characteristics are exactly what you would expect: the amount of carbon. It’s part of what determines various carbon steel fastener grades.

Advantages of Carbon Steel Fasteners

  • Easily machined 鈥斕Carbon steel is an ideal material for machining, as its hardness can fluctuate based on carbon content.
  • Naturally strong & hard 鈥听In its basic form, carbon steel is stronger than basic alloy steel. It can be used to make parts with lower strength requirements without the need to be heat treated.
  • Relatively affordable 鈥 For the most part, carbon steel is one of the least expensive steel fastener materials.

Disadvantages of Carbon Steel Fasteners

  • Lacks corrosion resistance 鈥听Carbon steel is prone to rust and corrosion, especially in hydraulic applications or moist environments. You may be able to combat this with the right fastener coating, however.
  • Less ductility 鈥听When carbon percentage is high, carbon steel can lose ductility and be more prone to breakage under high stress.
  • Less ideal for cold forming 鈥听Carbon steel doesn鈥檛 lend itself as well to cold forming manufacturing methods as some other types of steel.

Alloy Steel Fasteners

Alloy steel is carbon steel that contains other alloying elements, such as cobalt, chromium, aluminum, silicon, and more. The added elements improve the corrosion resistance and ductility of the material.

There are two subtypes of alloy steel: low-alloy and high-alloy. There are about 20 alloying elements that can be added to produce various grades of alloy steel, and the difference between 鈥渓ow鈥 and 鈥渉igh鈥 here depends on how many of them (and how much of each) are added.

Advantages of Alloy Steel Fasteners

  • Ideal for cold forming 鈥 Alloy steel is suitable for cold forming manufacturing methods, which are advantageous in terms of reduced waste, fast production, added strength, and reduced energy usage.
  • Corrosion resistant 鈥听Alloy steel is resistant to rust and corrosion, even in hydraulic applications and moist environments.

Disadvantages of Alloy Steel Fasteners

  • Not as naturally strong 鈥听Without heat treatment, alloy steel isn鈥檛 as strong as carbon steel.
  • Less affordable 鈥听Alloy steel is typically more expensive than carbon steel, and sometimes stainless steel as well.

Stainless Steel Fasteners

Stainless steel is a type of alloy steel with a maximum carbon content of 1.2% and minimum chromium content of 11%. It鈥檚 known for its shiny appearance and is used in a number of applications that require a sleek look 鈥 from household appliances to office furniture.

There are a couple of fastener grades that specify stainless steel as a material. The most common are 304 (commercial grade) and 316 (marine grade).

We don鈥檛 manufacture stainless steel fasteners here at 黑料大事记, but we still thought it was important to mention them because they are widely used for low-stress applications.

Advantages of Stainless Steel Fasteners

  • Stylish 鈥听Stainless steel offers a shiny, silver look. In instances when appearance matters, they鈥檙e a great solution that doesn鈥檛 require additional stylistic coatings.
  • Corrosion resistant 鈥 Stainless steel is resistant to rust and corrosion, even in hydraulic applications and moist environments.

Disadvantages of Stainless Steel Fasteners

  • Lacks strength and hardness 鈥听Stainless steel is not a very hard or strong fastener material. While it鈥檚 great for low-stress applications, a different option should be used if you need boosted durability.

RELATED: Need a specialty bolt, screw, or stud? 黑料大事记 can help.

Carbon vs. Alloy vs. Stainless Steel Fasteners: Which Is Best for My Application?

As stated above, there鈥檚 not an overall best or worst choice in steel fastener materials. Rather, it鈥檚 a matter of using the right material for the right application.

Here are some examples of when you may choose to use one over the other.

  • Use carbon steel if鈥trength is key, machining is needed, cost is important, and/or corrosion resistance isn鈥檛 necessary.
  • Use alloy steel if鈥old forming is critical, corrosion resistance is needed, heat treating is an option, and/or you need to move a lot of material and have it form easily to make a part.
  • Use stainless steel if鈥ppearance matters, corrosion resistance is needed, and/or high strength isn鈥檛 necessary.

Get the Custom Carbon and Alloy Steel Fasteners You Need at 黑料大事记

At 黑料大事记, we鈥檙e your top choice for carbon and alloy steel fasteners 鈥斕齝ustomized to meet your specifications and available in short-run quantities. If you have a custom part in mind, we鈥檇 be happy to help. Give us a call at (800) 656-2658 or contact us online for more information.

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What Are Fasteners? And Other FAQs /what-are-fasteners-and-other-faqs/ Mon, 05 Sep 2022 20:42:52 +0000 /?p=960 The fastener industry can be complex and technical, especially when you get into the realm of per-spec, specialty parts. We鈥檙e here to help you navigate it. If you鈥檙e looking for general information on what fasteners are, what they鈥檙e used for, how they鈥檙e made, and more, you鈥檙e in the right place. Below are 15 of our...

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The fastener industry can be complex and technical, especially when you get into the realm of per-spec, specialty parts. We鈥檙e here to help you navigate it.

If you鈥檙e looking for general information on what fasteners are, what they鈥檙e used for, how they鈥檙e made, and more, you鈥檙e in the right place. Below are 15 of our most frequently asked questions about fasteners. Answers are provided by our experienced team.

15 Frequently Asked Questions About Fasteners

The 15 questions listed below are just a starting point for the fastener industry. If you have a question that you don鈥檛 see on this list, feel free to reach out to us. We鈥檒l likely have an answer, or we鈥檒l at least be able to direct you to someone who does.

1. What Are Fasteners?

The term 鈥渇astener鈥 refers to a broad category of tools and hardware used to mechanically join two or more materials together. In most cases, fasteners create non-permanent joints between two or more materials. However, there are some exceptions where fasteners can be permanent solutions.

You鈥檙e probably aware of some of the most common types of fasteners; things like screws, nuts, bolts, studs, etc. But there are thousands of variations of those, as well as many other types of fasteners. For more on fastener types, check out Questions 2 and 3.

2. What Are Specialty Fasteners?

At 黑料大事记, we鈥檙e a proud manufacturer of specialty fasteners. But we often get the question, 鈥淲hat exactly are specialty fasteners, and how are they different from traditional ones?鈥 from prospective customers. It seems like a pretty straightforward question with a straightforward answer听鈥斕齜ut the truth is, it鈥檚 not always as simple of a definition as it seems. Here鈥檚 our best shot at it.

Specialty fasteners are fasteners designed and manufactured for a certain industry, application, or material. They鈥檙e made following unique specifications (often provided by OEMs) that set them apart from the common fasteners you鈥檇 find in a hardware store or used in a widely practiced application.

The tricky part of this definition is that 鈥渟pecialty鈥 is a pretty fluid word. You could say that most fasteners are specialty fasteners 鈥斕齣t just depends on to what extent.

3. How Many Types of Fasteners Are There?

We鈥檒l put it this way: if we were to list all the types of fasteners available, we鈥檇 be typing for hours. There is an astounding number of fasteners, such as screws, clips, bolts, rivets, etc. Further yet, each type of fastener also has a range of subtypes that lend themselves to particular applications.

For the sake of brevity and simplicity, we discuss three of the most common types of fasteners (and their subtypes!) in this blog.

4. How Are Fasteners Manufactured?

There are three common fastener manufacturing methods: cold forming, hot forging, and machining.

  • Cold forming is the process of forming a fastener without heating up the metal. It鈥檚 achieved by pressing or striking the metal within a form or die. You may have also heard or seen it referred to as 鈥渃old heading.鈥
  • Hot forging is the process of heating up metal to a point where it becomes malleable, then forming it in a die.
  • Machining is the process of cutting away metal to meet a fastener鈥檚 desired dimensions.

There are advantages and disadvantages to each of these processes, which you can read more about here. At 黑料大事记, we鈥檙e a big fan of cold forming (find out why in Question 5!), but there are some applications where we use machining techniques as well.

5. What Are the Advantages of Cold Forming Fasteners?

Again, cold forming is the process of forming a fastener without heating up the material. It鈥檚 done by pressing or striking the material within a die to create desired features and dimensions.

Cold forming is arguably the best way to manufacture fasteners. Why?

  • It produces less waste. Cold forming is done without removing any material, which reduces waste and improves material utilization.
  • It鈥檚 fast. Cold forming is a high-speed process, allowing some manufacturers to make up to 100 parts per minute.
  • It creates stronger fasteners. Through a process called 鈥渨ork hardening,鈥 cold forming adds strength to the fastener. The material is shaped without being cut or heated, allowing it to keep its original grain structure.
  • It requires less energy. Cold forming requires no additional energy to heat the material before manufacturing.
  • It works for most metals. Cold forming works on a bunch of metals, including stainless steel, copper, brass, aluminum, lead, and bronze. It鈥檚 an especially good option when working with alloy steel and low carbon steel.

6. What Materials Are Fasteners Made Of?

Fasteners can be made of many different materials. Some common examples are steel (and various steel alloys), aluminum, brass, titanium, and even plastic. But while there are endless possibilities, it鈥檚 important to know which material may be best suited for your application.

The material you choose can influence a number of fastener characteristics and performance metrics, such as tensile strength, weight, corrosion resistance, and longevity.

RELATED: Need a specialty bolt, screw, or stud? 黑料大事记 can help.

7. What Are Fastener Coatings?

Fastener coatings are chemicals applied to metal fasteners to improve their performance and longevity. Just like the main material chosen, fastener coatings can affect performance metrics like corrosion resistance, lubricity, aesthetics, and health (some coatings have been found to be toxic).

It鈥檚 important to choose the right fastener coating for your application, depending on how you need your fastener to function. However, it鈥檚 also important to remember that not all applications require a fastener coating. If yours doesn鈥檛 need one, it鈥檚 not worth spending time and money on.

8. What Are Rolled Threads?

Two main ways to create external fastener threads are rolling and cutting.

Rolled threads are formed by pressure. The fastener is rolled through a set of threading dies that displace the material and form threads. No material is removed, and all grain structure is left unchanged during this process. It鈥檚 a cold-forming process (more on that in Question 5).

Rolled threads are often the best choice. They鈥檙e more durable, accurate, and resource-efficient than cut threads.

9. What Are Cut Threads?

Two main ways to create external fastener threads are rolling and cutting.

Cut threads are formed by cutting fastener material away from a round bar. It鈥檚 typically done with a threading die or single-point machining tool. If you鈥檙e working with a large diameter or a part with cavities, thread cutting is the way to go.

10. What Is a Knurl?

The purpose of a knurl is to create a gripping mechanism. It鈥檚 usually found on the body of the fastener 鈥斕齣n most cases, a wheel stud. Then, when the fastener is pressed into a hole, the knurl will grip the hole and prevent the fastener from spinning or slipping.

You can see the knurl on the photo of a wheel stud below:

Wheel Stud

 

11. What Are Fastener Grades, and Why Are There So Many of Them?

Fastener grades refer to requirements for mechanical properties of fasteners. In order to qualify for a certain grade, a fastener must conform to material, dimensional, and strength requirements for that grade. Different specifications and standards define the mechanical requirements for each grade or property class (the metric equivalent of grade).

There are a ton of different standards and specifications out there which define their own grades or property classes. Many of these specs define multiple grades depending on the desired strength of the fastener. Some examples of these specs include SAE J429, ASTM A354, and ISO 898-1. Check out this blog for more specific information.

12. What Does This Head Marking Mean?

With most fasteners, the head marking signifies a manufacturer鈥檚 identifier, a grade marking, or both. You can find examples of how to read these head markings in the following blogs:

13. What Quality Standards Do Fasteners Need to Meet?

Quality standards are guidelines and requirements established by manufacturers, OEMs, government agencies, etc., and they鈥檙e everywhere in the fastener industry. Quality standards can be applied to just about every aspect of fastener manufacturing, such as quality management systems, materials, threads, surface coatings, and head markings. Certain standards are also applied to fasteners made for a particular industry, such as military or automotive fasteners.

Some quality standards we commonly come across here at 黑料大事记 include:

  • International Standards Organization (ISO) standards like , , , and .
  • Deutsches Institut f眉r Normung (DIN) standards, which are losing popularity and are only being used for products without an ISO or EN standard.
  • American Society of Mechanical Engineers (ASME) standards like .
  • American Society for Testing and Materials (ASTM) standards like and .

14. How Are Fasteners Tested?

Many fasteners must be tested before being approved for use in on-the-market products. This ensures they perform as intended, reducing the risks of product failure and consumer harm.

There are a lot of tests that can be performed on fasteners, with some being more common than others. There aren鈥檛 any that are always used, but there are some that are frequently used, such as:

15. How Do I Choose the Right Fastener for My Application?

This is the toughest question of them all. Once you have all the fastener information you need, how do you actually go about choosing one for your application? Here are some important aspects we recommend taking into consideration:

  • Fastener type
  • Fastener material
  • Fastener coating
  • Fastener size
  • Fastener grade
  • Fastener thread type

Even once you鈥檙e through that list, you may still feel a little lost. In that case, it鈥檚 best to consult with an experienced fastener manufacturer like us at 黑料大事记. We鈥檙e not designers, but we can listen to your needs and make sound recommendations based on them and each of the factors listed above.

Have More Questions About Fasteners? 黑料大事记 黑料大事记.

If you have a fastener-related question that鈥檚 not mentioned in this article, we can still help. Our experts are happy to direct you to the answers you鈥檙e looking for and provide recommendations on which solutions may work best for your application. Get in touch by calling us at (800) 656-2658 or contacting us online.

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How to Determine Coefficient of Friction in Fasteners /how-to-determine-coefficient-of-friction-in-fasteners/ Sun, 07 Aug 2022 14:07:33 +0000 /?p=952 In order to ensure optimal performance, many fasteners must undergo rigorous testing prior to implementation. Torque-tension testing is probably the most common of these tests, but we鈥檝e already walked through the basics of that in this previous article. In this article, we鈥檒l cover a test that鈥檚 less common, but just as important to know about...

Continue reading

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In order to ensure optimal performance, many fasteners must undergo rigorous testing prior to implementation. Torque-tension testing is probably the most common of these tests, but we鈥檝e already walked through the basics of that in this previous article.

In this article, we鈥檒l cover a test that鈥檚 less common, but just as important to know about when you鈥檙e dealing with fasteners: coefficient of friction testing. We鈥檒l discuss:

What Is Coefficient of Friction?

Let鈥檚 start with a definition. Coefficient of friction (CoF) is the ratio between frictional force and normal force. That is, the ratio between the force needed to move one surface across another and the normal force, or pressure, that holds the surfaces together.

Typically, a coefficient of friction value will be between 0 and 1. Coefficients closer to 0 indicate objects that move more easily over one another. Coefficients closer to 1 indicate objects that aren鈥檛 as easily moved over one another. In fact, a coefficient equal to 1 would mean that it takes the same amount of force to pick up the object as it does to move it across another surface.

How to Determine Friction Coefficient for Fasteners: Coefficient of Friction Testing

Now let鈥檚 talk about how you may determine that value: coefficient of friction testing. We鈥檒l discuss some of the background information on it, how it鈥檚 accomplished, and why it鈥檚 important in the grand scheme of things.

What Is Coefficient of Friction Testing?

Coefficient of friction testing is a fastener testing method that measures the static and kinetic friction, or resistance, of a bolted joint鈥檚 surfaces as it鈥檚 being tightened.

  • Static friction: the force necessary to initiate motion between two surfaces
  • Kinetic friction: the resistance to sliding once one or two surfaces are in motion

This test is sometimes called out in big specifications (like ), along with regular torque-tension tests, bearing surface tests, and so on. It鈥檚 intended to measure how much torque is needed to tighten a fastener to a specified tension. In other words, the amount of friction at play is one of the main factors in that big torque-tension test, so it鈥檚 important to know the coefficient of friction of every material, lubricant, and coating going in.

A coefficient of friction test is normally completed with a Skidmore-Wilhelm machine in a lab. This is just one brand of testing machine out there, but it鈥檚 a well-known market leader. You can learn more about these machines and how they work on the .

Why Is Coefficient of Friction Testing Important?

The entire point of these fastener tests is to help OEMs determine the correct setting for their torque wrenches when they install fasteners. They know how tight they need the joint to be, so they need to figure out how much torque they need to get to that desired tension.

Too little torque and the fastener won鈥檛 be able to do its job properly. Too much torque and the fastener will be put under too much stress, causing threads to strip or the entire fastener to break. Knowing the optimal friction value is critical in determining the relationship between torque and tension in any bolted joint.听

It鈥檚 also necessary to determine the coefficient of friction for a particular material, lubricant, or coating, or to verify an already known coefficient of friction value for any of those things. Some manufacturers are also required to run these tests periodically to ensure their known coefficient of friction value is still valid.

So if you were to change a fastener鈥檚 material, lubricant, or coating, one way to compare alternative solutions is from a friction standpoint. You can look at the coefficient of friction value for a possible new coating and immediately know what effect it鈥檒l have on your tightening values.

Need help deciphering some of these fastener terms? Check out our Guide to Fastener Terminology.

What Factors Can Affect Coefficient of Friction for Fasteners?

As you can likely assume, there are many different factors that can affect a fastener鈥檚 coefficient of friction. Some of the most common ones are:

  • Material and grade 鈥听The type of material used, and how hard it is, affects friction.
  • Class of fit for mating threads 鈥 Thread systems with a tight fit have more friction than those with a loose fit.
  • Fine vs. coarse threads 鈥听Fine threads have more friction than coarse threads.
  • Bearing surface area and properties 鈥听The amount of surface area, and how rough it is, affects friction.
  • Coatings and lubricants 鈥听Different fastener coatings and lubricants affect friction in different ways.

Examples of Coefficient of Friction Specifications

Now, some examples. At 黑料大事记, we sell test products that various manufacturers use in their coefficient of friction testing. Most of the test products we supply are for nut manufacturers and coating makers. The nut manufacturers get test bolts from us to test the coefficient of friction values of their own hardware. The coating makers get plain bolts, nuts, and washers from us, then coat and test them.

Interested in checking out a few OEM specifications for test products used in coefficient of friction testing? Check out this page on our site with specs from General Motors.

RELATED: Need a specialty bolt, screw, or stud? 黑料大事记 can help.

Get Coefficient of Friction Test Products from 黑料大事记

If you鈥檙e looking for test products to run your coefficient of friction tests with, talk to our team at 黑料大事记. We have years of experience working with OEMs, fastener manufacturers, and coating manufacturers to deliver the high-quality test parts they need to complete mandated and standardized testing procedures with accuracy. 黑料大事记 us to learn more about our products, or request a quote today.

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