Custom Bolts Archives - 黑料大事记 /category/custom-bolts/ Quality Bolts, Screws, & Studs Thu, 09 Apr 2026 14:36:44 +0000 en-US hourly 1 https://wordpress.org/?v=6.9.4 /wp-content/uploads/2021/04/cropped-WG-Favicon-32x32.png Custom Bolts Archives - 黑料大事记 /category/custom-bolts/ 32 32 Bolts Loosening Due to Vibration? Here鈥檚 What You Can Do /how-to-prevent-bolts-loosening-due-to-vibration/ Mon, 06 Nov 2023 20:48:04 +0000 /?p=1252 The post Bolts Loosening Due to Vibration? Here鈥檚 What You Can Do appeared first on 黑料大事记.

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Bolts may seem like small components in the grand scheme of machinery and structures, but their integrity is crucial. One common problem that engineers and maintenance professionals encounter is bolts loosening due to vibration. This issue can lead to safety hazards and equipment damage if left unaddressed.听

This article explores why bolts loosen from vibration and provides four essential steps to prevent it.

Why Do Bolts Loosen From Vibration?

When securing heavy machinery and other industrial equipment, bolts can gradually come loose due to a number of dynamic forces at play. We鈥檒l refrain from making you relive physics class entirely, but will cover a few important concepts:

  • Oscillations and micro-movements: The gradual loosening of bolts primarily stems from oscillations and micro-movements that occur as heavy machinery or equipment operates. These forces cause the bolts to experience minute shifts in position over time. Picture this as a constant, subtle rocking motion 鈥 almost imperceptible on the surface, but over time, it can have significant consequences.
  • Gradual relaxation of bolt tension: As the machinery vibrates, these micro-movements gradually relax the tension in the bolts. Bolts are initially tightened to a specified torque, creating a clamping force that holds the connected components together. However, the vibrations act as a persistent force working against this clamp, causing the bolt to lose its initial tension. This effect is often referred to as “creep.”

Sources of Vibration

Vibrations can originate from various sources, and understanding them is crucial to address the issue effectively. Some common ones are:

  • Heavy machinery, such as crushers, construction equipment, and manufacturing machines
  • Engines, whether they be in vehicles or stationary power generators, etc.
  • Rotating equipment, like pumps, fans, and turbines
  • Vehicle motion

Consequences of Bolt Loosening

The repercussions of loose bolts extend far beyond mere inconvenience. In fact, they can be catastrophic.

  • Equipment failures – Loose bolts can compromise the structural integrity of machinery or structures, leading to equipment failures. These failures not only result in costly repairs or replacements but can also pose a significant safety risk to workers and bystanders.
  • Injuries – In some cases, loose bolts can result in equipment malfunction, causing accidents and injuries to personnel working in the vicinity.
  • Expensive downtime – The financial implications of downtime caused by loose bolts are substantial. When a critical machine or infrastructure is out of commission due to a bolt-related issue, it can translate into lost productivity, missed deadlines, and costly maintenance efforts.

How to Stop Bolt Loosening: 4 Steps to Try

1. Ensure proper bolt selection and installation

Of course, the first and most crucial step in preventing bolt loosening is to select the right bolt. This involves paying attention to key factors like:听

  • Material and coating – Select the material and coating options that suit the specific environmental conditions and stresses your application will face.
  • GradeBolt grades were established for this reason; to verify the amount of stress a particular bolt can withstand.
  • Thread type – Threads that provide a secure fit, such as fine threads, are often preferred for applications prone to vibration.

2. Use a locking device

To add an extra layer of security, consider using a locking device in conjunction with your bolts. Some common options are lock washers, thread patches, and Place bolts 鈥攁ll with their own set of pros and cons.

Place bolts are the top locking mechanism for this use case. In fact, this is our top takeaway from this article. Place bolts are self-locking bolts that have special slotted hex heads, which are responsible for their self-locking capability. Place bolts can produce up to SEVEN times more vibration resistance than traditional hex head cap screws! If you haven鈥檛 tried one yet, we aren鈥檛 fibbing when we say it鈥檒l be a game-changer.

Learn more about how Place bolts work in this article.听

Lock washers are designed to provide resistance to vibration-induced loosening. They work by creating tension between the bolt head and the surface. While they are cost-effective and easy to install, their effectiveness may vary depending on the application, and they might not always prevent loosening entirely.

Thread patches are pre-applied materials that enhance the friction between the bolt and the threads. This significantly reduces the chances of loosening. They are particularly effective in applications with high vibration levels but may be costlier than other solutions. Also, most bolts with locking patches can鈥檛 be tightened and re-tightened without the patch wearing off.

3. Tighten to the specified torque

Properly torquing your bolts is essential for maintaining their integrity and preventing loosening. Always refer to the manufacturer’s specifications or engineering guidelines for the correct torque values. Run tests or use torque-tension equipment to verify that you’ve achieved the desired level of tension.

4. Conduct regular inspections and maintenance

Bolt performance doesn’t end with the initial installation. To ensure long-term security, implement regular inspection and maintenance procedures. Plan routine inspections to identify any loosened or damaged bolts, as early detection can prevent catastrophic failures.听

When inspecting, if you find damaged or compromised bolts, don鈥檛 hesitate to replace them with new bolts from a trusted manufacturer. And remember, sometimes the cheapest option isn鈥檛 the best option 鈥斕齩r even the cheapest option in the long run. If you find yourself constantly replacing damaged bolts, try investing in a higher-quality option to save you hassle and money.听

Get High-Quality Place Bolts at 黑料大事记

Looking for that higher-quality solution? You can find it here at 黑料大事记. We manufacture bolts to your specifications and ensure quality in every step of the process. Give us a call or request a quote online.

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How Strong Are Grade 8 Bolts? /grade-8-bolt-strength/ Wed, 02 Aug 2023 13:31:42 +0000 /?p=1151 Few fasteners can match the strength and reliability of Grade 8 bolts. For that reason, they鈥檙e very common and play a critical role in various industries, from automotive and construction to heavy machinery and manufacturing.听 If you鈥檙e considering a Grade 8 bolt for your application, it鈥檚 important to understand just how strong they truly are,...

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Few fasteners can match the strength and reliability of Grade 8 bolts. For that reason, they鈥檙e very common and play a critical role in various industries, from automotive and construction to heavy machinery and manufacturing.听

If you鈥檙e considering a Grade 8 bolt for your application, it鈥檚 important to understand just how strong they truly are, plus other characteristics that affect their performance. We have that information for you below.

What Is a Grade 8 Bolt?

A Grade 8 bolt is a type of high-strength fastener that鈥檚 named after its SAE () grade classification, which is based on its mechanical properties. Hence, 鈥淕rade 8鈥 is short for 鈥淪AE J429 Grade 8.鈥 is one of the most common standards for inch fasteners, and Grade 8 is the highest grade within it

Grade 8 bolts are made of medium-strength carbon or alloy steel and can be finished in a variety of coatings and platings for added corrosion resistance and lubricity.听

How to Identify a Grade 8 Bolt

You can identify a Grade 8 bolt by looking at its head markings. An SAE J429 Grade 8 bolt鈥檚 head marking will show six radial lines like this:

grade 8 head marking

Other bolt grades have a different number of radial lines. For example, SAE J429 Grade 2 has no lines, and Grade 5 has three lines.

As you can also see, the dictates that manufacturers must mark each fastener head with their unique company symbol as well.听

How Strong Are Grade 8 Bolts?

Grade 8 bolts are the highest grade of bolts under the SAE J429 standard, which means they have the highest strength. Here are their various strength specifications:听

Specification Definition Amount
Tensile strength The maximum amount of force a fastener can withstand before fracturing 鈮 150,000 PSI
Proof load The minimum amount of force that a fastener must be able to withstand for a given amount of time without permanently deforming 鈮 120,000 PSI
Yield strength The load that鈥檚 carried at the point where a fastener permanently deforms 鈮 130,000 PSI

But now you might be wondering what those PSI numbers really mean. PSI isn鈥檛 a measurement we frequently use outside of the manufacturing and engineering world, so let鈥檚 put some real-world information behind them and convert the measurements into real-world loads.听

For example, a 录鈥 diameter bolt鈥檚 cross-section area is .0491鈥. If we take the 150,000 PSI and multiply it by .0491鈥, we get 7,365 lbs. So a Grade 8 bolt that鈥檚 录鈥 in diameter should be able to hold a load of roughly 7,365 lbs. Here are some other approximates for parts of other common sizes:听

1/4″ 7,350 lbs
3/8″听 16,500 lbs
1/2″听 29,400 lbs
5/8″听 46,000 lbs
3/4″听 66,200 lbs
1″ 117,800 lbs

To expand on this even more, a Chevy Suburban weighs about 5,800 lbs. So, given this information, you could easily support the weight of a Chevy Suburban with just one 录鈥 Grade 8 bolt. Yes, you read that right.

Here are some other things that weigh in the same neighborhood as these bolts鈥 PSI loads.听

1/4″ 7,350 lbs A Chevy Suburban weighs around 5,800 lbs.
3/8″听 16,500 lbs A full-grown African elephant weighs around 15,000 lbs.
1/2″听 29,400 lbs Motorhomes/RVs weigh between 15,000-30,000 lbs.
5/8″听 46,000 lbs An F-15 fighter jet weighs around 45,000 lbs.
3/4″听 66,200 lbs Steel railroad boxcars (empty) weigh between 60,000-70,000 lbs.
1″ 117,800 lbs Tanks weigh between 80,000-120,000 lbs.

With that context, it鈥檚 easy to understand why Grade 8 bolts are considered high-strength. However, it鈥檚 also important to keep in mind that they aren鈥檛 the strongest bolt choice out there. While they may be at the top of the list for SAE J429, there are some other standards and superalloy materials that result in bolts capable of withstanding more extreme conditions.

Common Grade 8 Bolt Applications

High-strength bolts constitute high-strength applications. It wouldn鈥檛 make sense and frankly would be a waste of money to use a Grade 8 bolt for anything less. You鈥檒l commonly see Grade 8 bolts used in industries like:听

  • Military
  • Heavy machinery
  • Heavy truck
  • Aerospace

Explore More Resources on Bolt Grades

If you鈥檇 like to learn more about the different bolt grades available and which may be best for your specific use case, these articles may interest you:听

If you know which grade you need and you鈥檙e ready to request a quote, please fill out this form.

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Capabilities of a Custom Fastener Manufacturer /custom-fastener-manufacturer-capabilities/ Thu, 05 Jan 2023 16:56:11 +0000 /?p=1037 At 黑料大事记, we鈥檙e a leading manufacturer of American-made custom fasteners. But if you know anything about the fastener industry, you know that the word 鈥渃ustom鈥 can mean different things to different people and different situations. So, what are those differences, and what exactly does 鈥渃ustom fastener鈥 mean to us? This article will fill you in....

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At 黑料大事记, we鈥檙e a leading manufacturer of American-made custom fasteners. But if you know anything about the fastener industry, you know that the word 鈥渃ustom鈥 can mean different things to different people and different situations.

So, what are those differences, and what exactly does 鈥渃ustom fastener鈥 mean to us? This article will fill you in.

What Are Custom Fasteners?

Custom fasteners are any fasteners that are manufactured to customer specifications. They don鈥檛 follow a standard design, which makes them hard to find in the general fastener marketplace. Specifications can be made for several characteristics, including part, size, head style, material, coating, and more.

Custom fasteners are also commonly referred to as special fasteners, specialty fasteners, and per-spec fasteners.

RELATED: Need a specialty bolt, screw, or stud? 黑料大事记 can help.

Custom Fastener Manufacturer Capabilities

鈥淐ustom鈥 can mean a number of things, depending on which engineer, designer, or manufacturer you ask. But since the word 鈥渃ustom鈥 can be so broad, it鈥檚 important to understand that every manufacturer will be limited to some extent by their capabilities.

As an example of what that may look like, we鈥檒l list some of our custom fastener manufacturing capabilities. We specialize in limited-run, special parts made to the highest quality. However, we are limited by our size and equipment to a relatively small scope of parts. Please keep in mind that this is just what we can do; other manufacturers may be able to make more, less, or different parts.

Parts Capabilities

We can manufacture the following fastener types:

Head Style Capabilities

We can manufacture parts with the following head styles:

We can also manufacture these head styles, but only with one particular part number:

  • T-bolts (7069543)
  • 12 point (9338540-2)

Size Capabilities

Our size capabilities vary depending on the type of fastener you鈥檙e looking for. Here are the size specifications we can handle, categorized by type.

Bolts & Screws

Diameters

  • M5 – M30
  • 录鈥 – 1 录鈥

Lengths

  • Diameters up to 5/16鈥 = 6鈥 maximum length
  • Diameters 鈪溾 or more = 8鈥 maximum length

Place Bolts

Diameters

  • M8 – M20
  • 录鈥 – 1鈥

Lengths

  • Diameters up to 5/16鈥 = 6鈥 maximum length
  • Diameters 鈪溾 or more = 8鈥 maximum length

Wheel Studs

Diameters

  • M8 – M30
  • 5/16鈥 – 1 鈪涒

Material Capabilities

We specialize in the manufacturing of alloy steel and carbon steel fasteners. We do not manufacture parts with stainless steel or super alloys like Monel and Inconel.

How the Custom Fastener Manufacturing Process Works

Again, the custom fastener manufacturing process may look different depending on which manufacturer you choose to work with. Here鈥檚 a general idea of what our processes are like for customers who know the exact part they need and for customers who aren鈥檛 100% sure of what they need yet.

Custom Fastener Manufacturing for a Known Part

Most of the time, a customer comes to us knowing exactly the part they need. An engineer or designer has determined the part that鈥檚 needed and what its specifications are. They鈥檝e already drawn the blueprints for it.

At that point, they鈥檒l submit an RFQ and blueprint to our team, which also states the number of parts that are needed. We鈥檒l review it to make sure it鈥檚 in our wheelhouse of capabilities. If it is, we鈥檒l send a quote out, and if the customer chooses to place the order, we run the job.

If the part is not within our wheelhouse of capabilities, we鈥檙e happy to refer the customer to a different manufacturer who will be able to help.

Custom Fastener Manufacturing for an Unknown Part

Occasionally, a customer will come to us without knowing the exact part they need. While we don鈥檛 have an engineering team on staff to design the part for them, we鈥檙e more than happy to offer recommendations based on the part鈥檚 intended application. We can also make suggestions to help make things easier and more affordable.

Some example recommendations we鈥檝e made in the past include:

  • Certain lengths are standard for certain diameters, and fitting within those standard dimensions can make the manufacturing and installation process much easier.
  • We have existing tooling for some parts, so if the customer can work within the tooling we have, they won鈥檛 be charged for new tooling.
  • Some fastener coatings are cheaper and easier to source than others.

If the part with all of its recommendations is something we can manufacture, we talk quantities, pricing, and lead times and send a quote out. If the quote is signed, we run the job.

It鈥檚 important to note that this is an instance where ordering in a limited-run quantity is especially helpful. Because we can make fasteners in limited-run quantities, customers can mitigate risk by ordering a smaller 鈥渢rial run鈥 before committing to high production volumes.

And, of course, if the part鈥檚 design isn鈥檛 within our wheelhouse of capabilities, we鈥檙e happy to refer the customer to a different manufacturer who can help them.

黑料大事记: Your Trusted Source for Custom Bolts, Screws, and Studs

黑料大事记 is an American manufacturer of limited-run, hard-to-find, custom fasteners. Our jobs are manufactured to customer specifications and cold-formed for durable, high-quality results.

If you need a custom bolt, screw, or stud for your project, we鈥檙e your top-choice manufacturer. Send us your ideas or blueprints, and we鈥檒l be happy to discuss how we can help bring them to life.

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Hex Cap Screws vs. Hex Bolts: What’s the Difference? /hex-cap-screws-vs-hex-bolts-whats-the-difference/ /hex-cap-screws-vs-hex-bolts-whats-the-difference/#comments Thu, 15 Sep 2022 19:05:39 +0000 /?p=961 The post Hex Cap Screws vs. Hex Bolts: What’s the Difference? appeared first on 黑料大事记.

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Hex head cap screws and hex bolts. They look similar, and their names sound similar 鈥斕齜ut they鈥檙e different. How? Find out below.

What鈥檚 the Difference Between Hex Head Cap Screws and Hex Bolts? Definitions From ASME B18.2.1

It鈥檚 tricky to tell the difference between a hex head cap screw and a hex bolt. In fact, the topic falls squarely into the 鈥渄epends on who you ask鈥 category, right alongside the differences between generic bolts and screws.

However, there are a few manufacturers and industry organizations that have provided their expert opinion here. One explanation we like best is from The . It鈥檚 just one of the many specifications that address this subject, but it鈥檚 pretty common, thorough, and simple to understand.

What Are Hex Head Cap Screws?

According to ASME B18.2.1, screws are externally threaded fasteners capable of being inserted into holes in assembled parts, mating with preformed internal threads, forming their own internal threads, and being tightened or released by torquing their heads.

Hex head cap screws are a particular type of screw with a hexagon-shaped head designed to be inserted into a pre-tapped hole. They typically have diameters between 录 – 1 陆鈥, can be partially or fully threaded, and are available in a variety of grades.

Hex head cap screws are most commonly used in automotive and heavy machinery applications.

Hex Head Cap Screw Diagram

What Are Hex Bolts?

According to ASME B18.2.1, bolts are externally threaded fasteners designed for insertion through holes in assembled parts. They鈥檙e usually meant to be tightened or released by torquing a nut.

Hex bolts are a particular type of bolt with a hexagon-shaped cap on one end. They鈥檙e intended to be paired with a nut. They typically have diameters between 录 – 1鈥, can be partially or fully threaded, and are available in a variety of grades.

Hex bolts are most commonly used in construction and heavy machinery applications.

 

Hex Bolt Diagram

RELATED: Need a specialty bolt, screw, or stud? 黑料大事记 can help.

Physical Differences Between Hex Head Cap Screws and Hex Bolts, According to ASME B18.2.1

Now that we鈥檝e proposed some basic definitions of hex head cap screws and hex bolts, let鈥檚 take a look at some of the more prominent differences in their physical features and performance.

Washer Face

Hex head cap screws have a washer face under their heads.

Hex bolts do not have a washer face.

Bearing Surface

In this spec, hex head cap screws have a maximum measurement of total bearing surface runout, which varies based on nominal size and diameter.

For hex bolts, this spec only dictates that a hex bolt鈥檚 diameter must be perpendicular to the axis of the body with a tolerance of 3掳 for 1鈥 size and smaller, and 2掳 for greater than 1鈥.

Tolerance & Body Diameter

In general, hex head cap screws are a little more refined and precise than hex bolts. They have tighter tolerances across the board, no matter the size of the part. For example, the minimum body diameter for a 录鈥 nominal size hex head cap screw is 0.245鈥 and the maximum is 0.250鈥 鈥斕齛 0.005鈥 difference.

Hex bolts have 鈥渓ooser鈥 tolerances and are a bit more lenient in this sense. For example, the minimum body diameter for a 录鈥 nominal size hex bolt is 0.237鈥 and the maximum is 0.260鈥 鈥斕齛 0.023鈥 difference.

Material & Grade

Unless otherwise specified, hex head cap screws made of steel should comply with , , or . Hex head cap screws made of stainless steel should comply with .

Hex bolts made of steel should comply with unless otherwise specified. For more information on different bolt grades and their applications, check out this blog.

Again, it鈥檚 important to remember that this is just one specification鈥檚 definition of the difference between hex head cap screws and hex bolts. Depending on what spec you look at, you may be presented with a different answer to this question.

Get Specialty Bolts, Screws & Studs at 黑料大事记

Need hex head cap screws or hex bolts? At 黑料大事记, we can manufacture both according to your specifications. Our team specializes in per-spec, limited-run fastener solutions for a range of industrial applications. 黑料大事记 us online to learn more about how we can help you.

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What Is a Self-Locking Bolt, and How Does It Work? /what-is-a-self-locking-bolt-and-how-does-it-work/ Sun, 14 Aug 2022 14:00:46 +0000 /?p=958 If you鈥檝e been researching different fastener options for your application, you may have come across one called a self-locking bolt. This is different from a traditional bolt, and can be particularly useful in certain situations. It might just be the perfect solution for you. We鈥檒l discuss a little about what a self-locking bolt is, how...

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If you鈥檝e been researching different fastener options for your application, you may have come across one called a self-locking bolt. This is different from a traditional bolt, and can be particularly useful in certain situations. It might just be the perfect solution for you.

We鈥檒l discuss a little about what a self-locking bolt is, how it works, and what it鈥檚 commonly used for below.

What Is a Self-Locking Bolt?

A self-locking bolt is a bolt that has a locking mechanism designed to keep the bolt tight without needing a separate lock nut or lock washer. Its specialized design helps to prevent the possibility of unintentional loosening, even in high-vibration applications.

Examples of Self-Locking Bolts

Think of 鈥渟elf-locking bolt鈥 as a broad category of fastener, as there are a few specific types of bolts that fall within that category. While they鈥檙e all designed with a similar intention, there are a few differences between them in terms of features and performance.

Some examples of self-locking bolts include:

  • Place bolts 鈥Place bolts have special slotted hex heads that are responsible for their self-locking action. They鈥檙e known to produce up to seven times more vibration resistance than traditional hex head cap screws, making them one of the best self-locking bolt options on the market. There are three types of Place bolts:
    • AA Place bolt 鈥 The original Place bolt design invented by Charles Place in the 1950s. It features a symmetrical six-slot head with an undercut.
    • B Place bolt 鈥 黑料大事记鈥檚 improved Place bolt design. It features a five-slot asymmetrical head with an undercut.
    • BH Place bolt 鈥 黑料大事记鈥檚 further improved Place bolt design. It also features a five-slot asymmetrical head with an undercut, but the head is oversized to provide an even better locking effect.
  • Locking patches 鈥听Locking patches are compressed-engineered polymer patches that are bonded permanently to a fastener鈥檚 threads. They鈥檙e typically made of nylon, but have been known to be produced with other materials as well. Just like there are different types of Place bolts, there are different types of locking patches. While they鈥檙e each applied and function differently, they work to accomplish the same goal: that locking action.

For reference on both of the self-locking bolt solutions listed above, check out this photo of a Place bolt with a locking patch:

Place Bolt Patch 1

  • Drill a hole in a bolt head and put a wire through 鈥听No, we鈥檙e not making that up. It鈥檚 a rather low-tech option, but it works fine for some applications.

RELATED: Need a specialty bolt, screw, or stud? 黑料大事记 can help.

How Does a Self-Locking Bolt Work?

Self-locking bolts work in various ways, mostly depending on which type of self-locking bolt you鈥檙e dealing with. For example, a Place bolt鈥檚 unique head design and undercut work together to create a diaphragm-like locking action.

With locking patches, the nylon (or other polymer) compound is dotted or wrapped around a bolt鈥檚 threading. In most cases, these patches don鈥檛 actually fuse the threads; instead, they kind of push the bolt so it鈥檚 off-center in the hole. This makes the bolt and its thread press tightly up against the insertion material and resist loosening.

What Are the Benefits of Using a Self-Locking Bolt?

Depending on your application, a self-locking bolt can offer many benefits over a traditional nut-and-bolt combination. Some of most prominent advantages include:

  • Unmatched vibration resistance 鈥听Up to seven times higher than traditional hex head cap screws!
  • Boosted cost-effectiveness 鈥 No need for locking washers means fewer parts to purchase.
  • Reduced parts inventory 鈥听No need for locking washers also means fewer parts for you to keep track of.
  • Simplified assembly 鈥听No need for locking washers also means easier, faster insertion and assembly.

Which Applications Frequently Use Self-Locking Bolts?

There are many uses for self-locking bolts, in all kinds of industries. However, their unique benefits can be taken advantage of most in applications and environments where a lot of vibration resistance is needed. Some examples are:

  • Cylinder heads
  • Flywheels
  • Flexplates
  • Ring gears
  • Mud pumps on oil rigs
  • Compressor mountings
  • Transmission covers
  • Any other application where you don鈥檛 want to worry about your joint coming loose over time

Get High-Quality, Self-Locking Place Bolts at 黑料大事记

Need a self-locking bolt for your application? Trust 黑料大事记 to deliver. Our Place bolts are some of the industry鈥檚 top-performing self-locking bolt solutions 鈥斕齧anufactured to meet your specifications and ideal for any application where vibration resistance is a priority. 黑料大事记 our team for more information or request a quote today.

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What鈥檚 the Difference Between a Wheel Stud and a Wheel Bolt? /whats-the-difference-between-a-wheel-stud-and-a-wheel-bolt/ Wed, 15 Jun 2022 14:35:51 +0000 /?p=900 Most wheels are attached to vehicles using either wheel studs or wheel bolts. So what鈥檚 the difference between these two automotive fasteners, and what impacts could those differences have on vehicle performance? Let鈥檚 take a closer look into wheel studs vs. wheel bolts below. What Are Wheel Studs and Wheel Bolts? Wheel studs have a...

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Most wheels are attached to vehicles using either wheel studs or wheel bolts. So what鈥檚 the difference between these two automotive fasteners, and what impacts could those differences have on vehicle performance?

Let鈥檚 take a closer look into wheel studs vs. wheel bolts below.

What Are Wheel Studs and Wheel Bolts?

Wheel studs have a threaded shaft, an unthreaded body, a ribbed neck (usually), and a flat head that鈥檚 usually round (but not always). Yes, there are a few ifs and usuallys in that sentence, but that鈥檚 the complex nature of the fastener industry for you.

Wheel studs are usually pressed into the hole, where the ribbing grips the hole and holds them in place. The threaded parts of the studs don鈥檛 engage with the hole. They鈥檙e then paired with lug nuts.

Every characteristic listed above describes the most popular type of wheel stud: press-in. However, there is another type of wheel stud that is used pretty commonly as well: screw-in.

Screw-in wheel studs are a bit different and a little less common. They have a continuously threaded shaft all the way up to the head, which is usually a hex head. They鈥檙e installed by screwing them directly into the hole where the threads directly engage the hole and holding them in place.

Wheel Stud
黑料大事记 Press-In Wheel Stud

Wheel bolts also have a threaded shaft and a tapered head that matches a vehicle鈥檚 wheel insert. However, they go in through the wheel insert, through the brake rotor hat, and straight to the hub, locking everything in place. They aren鈥檛 generally paired with nuts.

Wheel Bolt

 

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Wheel Studs vs. Wheel Bolts: The Key Differences

While both wheel studs and wheel bolts serve the same general purpose 鈥斕齢olding wheels onto vehicles 鈥斕齮here are some key differences between them, such as their insertion method, their ease of use, where they鈥檙e commonly used, and the number of additional parts required for installation. We鈥檒l look at a few of these differences below.

Wheel Studs

Here鈥檚 the rundown on wheel studs:

  • Insertion method 鈥听As mentioned previously, wheel studs are mounted in the wheel hub, stick out beyond the brake rotor hat, and are then paired with lug nuts.
  • Ease of use 鈥听Wheel studs stay in place when you remove a vehicle tire, so you don鈥檛 have to go through the process of realigning everything upon replacement. This makes for quick and simple tire changes. However, wheel studs can be a pain to replace because you have to get them back out of the hole they were pressed into without destroying the wheel hub.
  • Where they鈥檙e used 鈥听Wheel studs are the most popular choice for American automotive manufacturers.
  • Additional parts required 鈥听Wheel studs need to be paired with nuts, so you have to purchase and obtain those additional parts. However, the nuts do help wheel studs maintain more consistent torque.

Wheel Bolts

Conversely, here鈥檚 how wheel bolts differ:

  • Insertion method 鈥 Wheel studs are installed from behind the wheel hub and attached with lug nuts on the front, but wheel bolts are installed in the wheel insert from the front, through the brake rotor hat and directly into the hub.
  • Ease of use 鈥 When wheel bolts are removed, the brake rotors can rotate freely. This means you have to realign the rotors with the wheel inserts whenever you鈥檙e replacing tires. It鈥檚 not the most difficult process in the world, but it does add extra time and hassle for regular tire changes. Plus, if any threads are stripped in the hub during the process, the entire hub must be replaced.
  • Where they鈥檙e used 鈥听Wheel bolts are the most popular choice for European automotive manufacturers.
  • Additional parts required 鈥听Wheel bolts are not paired with nuts, so no other parts are required.

Wheel Studs vs. Wheel Bolts: Which Is Best For Your Application?

There鈥檚 not really a wrong answer here. As long as you know the differences between wheel studs and wheel bolts, you can base your decision on what you think would work best for your vehicle. As you can likely tell from the information above, wheel studs are generally the best option for efficient automotive assembly 鈥斕齜ut there are also some situations where wheel bolts are best, like if you don鈥檛 have nuts to pair the studs with.

If you鈥檙e looking for per-spec, limited-run wheel studs, you鈥檙e in the right place. At 黑料大事记, our team has over 70 years of experience in the fastener industry, and we鈥檝e helped a bunch of local, national, and international automotive manufacturers find the right fastener solution for their wheel hub assemblies. We even specialize in MS wheel studs for military vehicles, mining trucks, and other heavy-duty applications. 黑料大事记 us to see how we can help you.

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A Guide to Fastener Terminology /guide-to-fastener-terminology/ Sun, 10 Apr 2022 14:00:52 +0000 /?p=859 Trying to determine the right fastener for your application, but getting lost in all the jargon and technical specifications that are out there? Trust us, you鈥檙e not the only one. The fastener industry can be complicated, especially if you need a part that鈥檚 more specialized than your typical Phillips-head screw. There are a ton of...

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Trying to determine the right fastener for your application, but getting lost in all the jargon and technical specifications that are out there? Trust us, you鈥檙e not the only one.

The fastener industry can be complicated, especially if you need a part that鈥檚 more specialized than your typical Phillips-head screw. There are a ton of new, technical terms to learn 鈥斕齜ut we鈥檝e got you covered. Here鈥檚 a glossary-style list with some of the most important fastener terms and abbreviations you need to know.

A Guide to Fastener Terminology

Below is a list of about 50 different fastener terms and abbreviations, which are categorized into five different sections: types, manufacturing processes, measurement, testing, and standards and specifications.

While this is by no means a complete list of all the fastener terminology out there, it鈥檚 a good starting point for some of the most common terms to know going into your project.

If you have a question about a term or concept that isn鈥檛 defined on this list, don鈥檛 hesitate to reach out to us! We鈥檙e happy to help. Also, be sure to browse the links associated with some of these terms, as they鈥檒l lead you to our articles with more information regarding each subject.

RELATED: Need a specialty bolt, screw, or stud? 黑料大事记 can help.

Fastener Types

Bolt – An externally threaded fastener designed for insertion through holes in assembled parts. It鈥檚 normally intended to be tightened or released by torquing a nut.

Countersunk – Used to describe a fastener head that rests evenly with or below the material surface after installation. The design tapers toward the fastener shank, allowing the head to essentially 鈥渟ink鈥 into the surface.

Carriage bolt – A type of bolt with a threaded bar and a domed, enlarged head on one end that鈥檚 designed to keep the bolt from pulling through.

External drive – A fastener head that requires a tool, like a wrench, to wrap around the head for installation and removal.

External thread – Threading on the outside of a cylindrical fastener.

Head style – The type of head or top on a fastener, such as a round or hex head style.

Hex head – A fastener head with six vertical sides and a flat bearing surface.

Hex flange head – A fastener head with six vertical sides that expand out to a flat, washer-like bearing surface at the bottom.

Internal drive – A fastener head that requires a tool, like a screwdriver, to be inserted within the head for installation and removal.

Internal thread – Threading on the inside of a cylindrical, holed fastener.

MS fastener – Abbreviation for 鈥渕il-spec鈥 or 鈥渕ilitary specification.鈥 It鈥檚 a type of fastener that鈥檚 designed and maintained by the United States Military.

Non-countersunk – Used to describe a fastener head that protrudes from the material surface after installation, leaving the head fully exposed. The design includes a narrow shank that鈥檚 topped with an abrupt, wide head.

Place bolt – A self-locking, free-spinning hex head bolt that prevents loosening due to vibration. It offers up to seven times more vibration resistance than a conventional hex head cap screw.

Screw – An externally threaded fastener designed for insertion through holes in assembled parts, mating with a preformed internal thread, or forming their own thread. It鈥檚 tightened and released by torquing a head.

Specialty fastener – A fastener that鈥檚 designed and manufactured for a certain industry, application, or material. It鈥檚 made with unique specifications that set it apart from common fasteners you鈥檇 find at a hardware store or use in a widely practiced application.

Stud – An externally threaded fastener that typically looks like and operates as a threaded bar. It鈥檚 commonly used to join two components with internally threaded holes together

Washer – A thin plate with a hole in the middle, which is used to distribute the load and increase the bearing surface of a threaded fastener.

Fastener Manufacturing Processes

Cold forming – Also known as cold heading, this is a process of forming a fastener without heating up the material. It鈥檚 usually accomplished by striking or pressing the material within a form, or die, to create a part with desired specifications.

Fastener coating – A chemical that鈥檚 applied to the exterior of a fastener to improve its performance and longevity (e.g. zinc phosphate, cadmium electroplate, etc.)

Short-run production – Also known as limited-run production, this is a process in which a manufacturer accepts and fulfills orders involving relatively small quantities of product. At 黑料大事记, we use short-run production to manufacture specialty fasteners in smaller quantities.

Thread cutting – The process of producing external threads on a fastener by cutting away, or removing, material from a round bar.

Thread rolling – The process of producing external threads on a fastener by rolling it through a set of threading dies that displace the material to form threads, without removing any material or changing its grain structure.

Fastener听Measurement

Body diameter – The diameter of the body (or smooth part) of the fastener, which is generally located above the threads.

Major diameter – The largest diameter of a fastener thread. It鈥檚 measured from the crest (top) of a thread on one side to the crest of a thread on the other side.

Minor diameter – The smallest diameter of a fastener thread. It鈥檚 measured from the root (bottom) of a thread on one side to the root of a thread on the other side.

Nominal diameter – This is shorthand for 鈥渘ominal major diameter鈥 鈥斕齛nd, in most cases, 鈥渘ominal鈥 just means 鈥渂asically.鈥 So it鈥檚 an estimated major diameter.

Pitch – The distance from a point along one thread to that same point on the next thread. You can measure pitch from the crest, the trough, or any point in between.

Pitch diameter –听 The diameter of a theoretical cylinder that exists halfway between the major and minor diameters.

TPI – Abbreviation for threads per inch. As the name suggests, it鈥檚 calculated by counting the number of thread peaks along a 1-inch length.

UNC – Abbreviation for Unified National Coarse thread. It鈥檚 the United States鈥 standard for fasteners with coarse threads. Coarse threads are bigger, and there are therefore fewer of them on a fastener.

UNF – Abbreviation for Unified National Fine thread. It鈥檚 the United States鈥 standard for fasteners with fine threads. Fine threads are smaller, and there are therefore more of them on a fastener.

Fastener Testing

Bearing surface testing – Fastener testing method that measures how much the amount of surface area and roughness of the bottom of the fastener head or washer will affect friction.

Coefficient of friction – Fastener testing method that measures the kinetic and static resistance of the surfaces of a bolted joint as it鈥檚 being tightened.

Hardenability testing – The testing of a material that provides data on the changes in hardness of a material as it鈥檚 heated to various temperatures.

NSS testing – Abbreviation for neutral salt spray testing. It鈥檚 a fastener testing method that measures corrosion resistance by inserting it in a test chamber with salt spray for a specified number of hours.

Proof load – The minimum amount of force a fastener must be able to withstand for a given amount of time without experiencing permanent deformation.

Tensile strength – The maximum force that a fastener can withstand before fracturing.

Torque-tension testing – Fastener testing method that measures the input torque required for a bolted joint to achieve a specified tension.

Yield strength – The load that鈥檚 carried at the point where a fastener experiences permanent deformation.

Fastener Standards and Specifications

ASME – Abbreviation for The American Society of Mechanical Engineers. It鈥檚 an organization that creates quality standards for five main industries: bioengineering, robotics, clean energy, manufacturing, and pressure technology.

ASTM – Abbreviation for The American Society for Testing and Materials. It鈥檚 an organization that created one of the first quality standards sets, and it now focuses on six types of standards related to the manufacturing process: test method, specification, classification, practice, and guide and terminology.

DIN – Abbreviation for Deutsches Institut f眉r Normung, or the German Institute for Standardization. It鈥檚 an organization that creates quality standards, but many of those standards have been outright replaced by ISO standards.

IATF – Abbreviation for The International Automotive Task Force. It鈥檚 an organization of automotive manufacturers and their trade associations 鈥斕齛ll of who work to provide consistent quality management standards for automotive suppliers worldwide.

ISO – Abbreviations for The International Standards Organization. It鈥檚 an organization that establishes widely used standards for a multitude of manufacturing applications. It鈥檚 by far the most common standard for establishing an overreaching quality management system (QMS).

Grade – A set of characteristics, defined by a standard, that determines the material, hardness, and strength of a fastener. Many standards require distinct head markings to make the grades easier to identify.

Property class – The metric equivalent to the standard (or inch) term 鈥済rade.鈥

QMS – Abbreviation for quality management system. It outlines all the policies and procedures put in place by a company to ensure that its products and services meet customer requirements.

SAE – Abbreviation for The Society of Automotive Engineers. It鈥檚 a United States-based organization that鈥檚 composed of automotive and aerospace engineers, and that creates its own quality standards for manufacturing applications.

Have More Questions on Fastener Terminology? 黑料大事记 Us.

The fastener industry can get a bit technical and confusing 鈥斕齜ut by working with 黑料大事记, it doesn鈥檛 have to be. Our specialty fastener experts are here to help you decipher the details and find the right solution for your application. 黑料大事记 us to learn more about our products, processes, and how we can best support you.

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Different Bolt Grades and Their Applications /different-bolt-grades-and-their-applications/ /different-bolt-grades-and-their-applications/#comments Thu, 03 Mar 2022 15:30:45 +0000 /?p=818 We鈥檝e discussed bolt grades in some of our past articles. However, like many topics in the fastener industry, they can be a bit tricky to fully understand. We explain what bolts grades are, how they鈥檙e categorized, and what some of their uses are below. That way, you鈥檒l hopefully gain a better idea of what bolt...

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We鈥檝e discussed bolt grades in some of our past articles. However, like many topics in the fastener industry, they can be a bit tricky to fully understand. We explain what bolts grades are, how they鈥檙e categorized, and what some of their uses are below. That way, you鈥檒l hopefully gain a better idea of what bolt grade you need for your application.

Bolt Grades Explained

Bolt grades are defined by their specific material, as well as the strength of that material. This helps to determine the maximum amount of stress that the bolt can handle. Typically, a bolt grade spec will call out the material (or give a couple of material options), then list the strength requirements for that material.

If you鈥檙e working with carbon or alloy steel bolts (which are the most common), these strength requirements are determined by the hardness requirements for that material. The harder the material, the higher the bolt strength. Many specs may also have proof load or tensile strength requirements, but these are really just a confirmation of the strength that鈥檚 called out in the hardness requirements.

Overall, bolt grades are useful to be aware of when you鈥檙e deciding which kind of bolt you need for your particular application.

3 Governing Bodies That Create Bolt Grading Standards

SAE, ISO, and ASTM are three of the main governing bodies that create standards to set the rules for bolt grading systems. While there are many other governing bodies, each with their own long list of grading standards, we鈥檙e sticking to these three as examples in this article. They鈥檙e of the most common we deal with here at 黑料大事记, but that鈥檚 not necessarily the case for every manufacturer.听

Each of these systems have their own standards and naming conventions, but they generally follow the same rule for bolt grades 鈥斕齮he higher the grade, the stronger the bolt. If you鈥檙e unsure about the grade or material of a particular bolt, looking at its head is a good place to start, as most standards define head marking requirements for most grades.

SAE

SAE stands for the Society of Automotive Engineers. Its standards are one of the most common for inch parts. SAE J429 is the standard developed for bolt, screw, stud, sem, and U-bolt specifications.

For bolts, you can find the SAE J429 grade displayed in radial lines on the head, which indicate the grade and strength requirements.

SAE bolt

More on SAE J429 grades, specifications, and head markings here.听

ISO/Metric

ISO stands for the International Standards Organization. ISO 898-1 is the most commonly used standard for metric grades, or property classes (the technically correct terminology for metric bolt grades). It dictates the standard for bolts, screws, and studs made from carbon steel and alloy steel. It includes 10 different property classes.

For bolts, you can find the ISO 898-1 property class displayed in raised or depressed numbers on its head.

ISO/Metric bolt

More on ISO property classes, specifications, and head markings here.听

ASTM

ASTM stands for the American Society for Testing and Materials. ASTM A307 is the standard developed for bolts and studs, and it creates two different grades: Grade A and Grade B. You鈥檒l find the grade listed as 307A or 307B on the bolt head.

More on ASTM A307 grades, specifications, and head markings here.听

Different Bolts Grades and Their Applications

Now let鈥檚 jump into some specific bolt grades and their applications. But first, let us say that there are many different bolt grades out there. For the sake of brevity, we鈥檒l just be discussing a few of the most common bolt grades within each of the systems listed above.

SAE J429

  • SAE J429 Grade 2 – For bolts made of low- to medium-strength carbon steel, this is the SAE J429 grade that requires the least amount of strength, between 60,000-74,000 psi. Therefore, these bolts are used for non-critical joints and applications. Contractors, designers, OEMs, and maintenance crews use them because they work for generic applications that aren鈥檛 exposed to extreme stress or temperatures, and they鈥檙e the most affordable.
  • SAE J429 Grade 5 – For bolts made of medium-strength carbon or alloy steel, this grade has strength requirements that fall in the middle range, from 105,000-120,000 psi. They鈥檙e commonly used in military and heavy machinery applications, as they鈥檙e able to withstand quite a bit of stress.
  • SAE J429 Grade 8 – For bolts made of medium-strength carbon or alloy steel, this grade offers the highest level of strength, up to 150,000 psi. Therefore, it鈥檚 used in applications with the most rugged, extreme conditions, such as military, heavy machinery, and aerospace engineering.

ISO 898-1

  • ISO 898-1 Property Class 8.8 – This property class offers medium strength, and is comparable to SAE J429 Grade 5. Therefore, their applications are similar, including military and heavy machinery 鈥斕齜ut they鈥檙e also very commonly used in the automotive industry.
  • ISO 898-1 Property Class 10.9 – This property class offers high strength, and is comparable to SAE J429 Grade 8. Therefore, 10.9 bolts also have the same common applications: military, heavy machinery, and aerospace.
  • ISO 898-1 Property Class 12.9 – This property class offers some of the highest strength available. In fact, these are the strongest bolts we make here at 黑料大事记. They鈥檙e used in critical applications like securing engine parts and motor casings.

ASTM A307

  • ASTM A307 Grade A – As low- to medium-strength carbon steel bolts, Grade A bolts offer a minimum strength of 60,000 psi. They鈥檙e used for general, non-critical applications, and are comparable to SAE J429 Grade 2 bolts.
  • ASTM A307 Grade B – As medium-strength carbon steel bolts, Grade B bolts offer a little more strength, between 60,000-100,000 psi. They鈥檙e commonly used in flanged joints in piping systems.

RELATED: Need a specialty bolt, screw, or stud? 黑料大事记 can help.

Stainless Steel & Titanium Bolt Grades

We should also mention that each of the system and bolt grades listed above are for bolts made of carbon or alloy steel. However, there are also many bolt grades for other materials, like stainless steel or titanium.

For example, some stainless steel and titanium bolt grades include:

Stainless Steel

  • 304 – Commercial grade, 74,000 psi
  • 316 – Marine grade, 180,000 psi

Titanium

  • Grade 2听 – Commercial grade, 50,000 psi
  • Grade 5 – High-strength, 138,000 psi

While we don鈥檛 work with these materials at 黑料大事记, we鈥檙e happy to try and answer any questions you have about them or direct you to a solution that might work better for your application.

Not sure which bolt grade is right for your application? Talk to the team at 黑料大事记! Our specialty fastener experts can help you determine the best solution, then manufacture parts that fit your specifications in limited-run quantities. If you have any questions, feel free to reach out via phone call or our online contact form.

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How Many Types of Fasteners Are There? /how-many-types-of-fasteners-are-there/ Tue, 05 Oct 2021 14:45:43 +0000 /?p=661 Fasteners are pieces of hardware used to mechanically affix two or more objects together 鈥 and there are a lot of them. From screws to clips to rivets and beyond, the list of fastener types is astoundingly long. Further yet, each type of fastener also has a multitude of subtypes that each lend themselves toward...

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Fasteners are pieces of hardware used to mechanically affix two or more objects together 鈥 and there are a lot of them. From screws to clips to rivets and beyond, the list of fastener types is astoundingly long. Further yet, each type of fastener also has a multitude of subtypes that each lend themselves toward unique applications.

The bottom line is, if we were to write about all the types of fasteners available, our fingers may just fall off. So in this article, we鈥檒l be focusing on just three of the more commonly used fasteners: bolts, screws, and studs.

3 Common Types of Fasteners

Bolts, studs, and screws are just a few of the many types of fasteners out there. They can also be some of the trickiest to distinguish from each other. In terms of both appearance and function, their differences are often pretty unclear and ambiguous, especially when you mix in each type of fasteners’ various subtypes. Below, we鈥檒l provide you with some general guidelines to understand what each type of fastener is, what it’s used for, and how it’s different from the rest.

1. Bolts

Bolts are externally threaded fasteners designed for insertion through the holes in assembled parts. They鈥檙e incredibly versatile fasteners, and they鈥檙e known for their holding strength and durability. They also allow for easier assembly and disassembly when needed.

Normally, bolts are intended to be tightened or released by torquing a nut, not a head. However, some subtypes do have heads on them and are used for different purposes. Amongst many others, some common bolt subtypes include:

  • Carriage bolt – A type of bolt with a threaded bar and a domed, enlarged head on one end that is designed to keep the bolt from pulling through. It鈥檚 generally recommended for applications that involve attaching wood to metal.
  • Hex bolt – A type of bolt that has a six-sided hex cap on one end. It鈥檚 intended to work with a nut and is commonly used in construction and heavy machinery applications.
  • Flange bolt – Also called a hex flange, it鈥檚 a type of bolt that has a washer on the underside of a hex head, which helps distribute the force from a bearing load more efficiently. It鈥檚 commonly used in the automotive industry, especially in framing applications.
  • Machine bolt – A type of bolt that has a threaded bar with a square head on one end and a semi-cone point on the other. It鈥檚 used for general hardware and fastening metal to metal.
  • Specialty bolt – A type of bolt that is specifically designed and manufactured for a particular use. Due to their specificity, specialty bolts tend to be manufactured in smaller quantities, and can therefore be harder to find than standard parts.

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2. Screws

Screws are externally threaded fasteners capable of being inserted into holes in assembled parts, mating with a preformed internal thread, or forming their own thread. In most cases, they鈥檙e self-tapping, meaning the threads of the screw mate with the material it鈥檚 turned through to hold the screw in place.

Screws usually have threads that aren鈥檛 compatible with nuts, so they鈥檙e tightened and released by torquing a head. Screw subtypes are generally defined by the material they鈥檙e used for, but there are a few outliers. Here are some of the most common ones:

  • Hex head cap screw – A type of screw with a hexagon-shaped head that鈥檚 designed to be inserted into a pre-tapped hole. It鈥檚 commonly used in automotive and heavy machinery applications.
  • Wood screw – A type of screw that has coarse threads, a smooth shank, and a tapered head, making it perfect for wood construction applications.
  • Masonry screw – A type of screw that either has a flat head for countersinking or a hex washer head to sit on the surface of the material. It鈥檚 primarily used to fasten materials to concrete, mortar joints, and brick.
  • Sheet metal screw – A type of screw that has sharp points and a flat or hex washer head. It鈥檚 primarily used for metal applications and can secure multiple materials at a time.
  • Machine screw – A type of screw that has a rust-resistant coating and fine threads, making it a durable option for heavy-duty applications like joining machine parts.

*The difference between a bolt and a screw can be especially difficult to determine, so if you鈥檙e still confused after those descriptions, you鈥檙e not alone. Luckily, some organizations, including the US Customs and Border Protection (CBP), have established criteria to help identify key elements of each. Although this is just one agency鈥檚 opinion, we like it because it鈥檚 clear and concise. You can learn more about it in this past article of ours.

3. Studs

Studs are externally threaded fasteners that typically look like and operate as threaded bars. Most studs are threaded at both ends, allowing both ends to be paired with nuts. However, some studs do have a head at one end, allowing it to be permanently attached to a tapped component through welding, swaging, or bonding.

Studs generally work great for joining two components with internally threaded holes together. However, depending on which stud subtype you鈥檙e working with, their function can change. Although there are quite a few stud subtypes, some common ones include:

  • Hex stud – A double end stud with threads on both ends and a hex in the middle. It鈥檚 often used in wheel hub assemblies.
  • Fully threaded stud – A type of stud that is essentially just a piece of threaded bar with no chamfered ends. It can be used for fastening large parts of structures and machinery together with nuts at each end to form a bolt.
  • Flange stud – A type of stud that is almost identical to a fully threaded stud bolt, except that it has chamfered ends.
  • Tap end stud – A type of stud that has a short length of thread at one end, which is designed to be screwed into a tapped hole. The other end has a shank and longer length of thread at the other end, which is paired with a nut.
  • Double end stud – A type of stud with a shank in the middle and threads at each end 鈥斕齜oth of which are paired with nuts. The threads can be different lengths, and even different diameters, on each end.
  • Welding stud – A type of stud that has a full-length machine thread and a thin, wide head that makes them easy to weld permanently to a component.

RELATED: Need a specialty bolt, screw, or stud? 黑料大事记 can help.

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How Asymmetric Place Bolts Work /how-asymmetric-place-bolts-work/ Sun, 11 Apr 2021 00:57:23 +0000 /?p=309 Asymmetric Place bolts work based on two design features that complement each other. But before we get to the specifics, let鈥檚 take a moment and introduce Place bolts. An asymmetric Place bolt is a special type of bolt that is designed to be self-locking and resist loosening due to vibration. The self-locking action is achieved...

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Asymmetric Place bolts work based on two design features that complement each other. But before we get to the specifics, let鈥檚 take a moment and introduce Place bolts. An asymmetric Place bolt is a special type of bolt that is designed to be self-locking and resist loosening due to vibration. The self-locking action is achieved by a unique head design that features five slots and an undercut which work together to create a diaphragm-like locking action. You can find asymmetric Place bolts in use anywhere vibration is a factor, including flywheels, cylinder heads, compressor heads, or mud pumps on oil rigs. Read on for a discussion of the different types of Place bolts and a primer on how they work.

Three Types of Place Bolts

AA-Place-Bolts

鈥楢A鈥 Place Bolts 鈥 the Original

The Place bolt was invented by Charles Place in the mid-1950s. The original design featured a symmetrical six-slot head along with an undercut. Place鈥檚 new bolt design offered superior locking action as well as weight reduction over traditional hex head cap screws. The 鈥楢A鈥 Place bolt, as it was known, was quickly adapted for automotive and military applications. This design is still in use today, although, as you will see, more effective options are now available.

B Place Bolts鈥楤鈥 Place Bolts 鈥 an Asymmetric Improvement

In the late 1960s, 黑料大事记 Company developed and received a patent for a better-performing version of the Place bolt, the 鈥楤鈥 Place bolt. This design featured a five-slot asymmetrical head. This new head design had the effect of moving the center of mass away from the center-line of the bolt. This improvement, coupled with the original undercut design, provided superior locking action over the original 鈥楢A鈥 design.

BH Place Bolts鈥楤H鈥 Place Bolts 鈥 Bigger Head, Better Locking

Developed and patented at the same time as 鈥楤鈥 Place bolts, 鈥楤H鈥 Place bolts feature the same asymmetric 5 slot head and undercut as their 鈥楤鈥 brethren. However, 鈥楤H鈥 Place bolts have an oversize head, which allows for even more locking action. In fact, 鈥楤H鈥 Place bolts resist loosening up to seven times better than regular hex head cap screws.

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How Asymmetric Place Bolts Work

Asymmetric Place bolts derive their locking action from two factors built into the head design: Asymmetric form and elastic diaphragm action.

Asymmetric Head and Center of Mass

The 5 slot head of the 鈥楤鈥 and 鈥楤H鈥 Place bolts is designed to move the center of mass away from the center line of the bolt.bolt 5 slot

The slight difference in the amount of material on one side of the head may not seem like much, but it is enough to move the center of mass to the side. Moving the center of mass off the center line helps the bolt to resist turning and loosening over time. 鈥楤H鈥 bolts have more material in the head, thus moving the center of mass even farther from the center axis.

 

Elastic Diaphragm Action

Place Bolts Before and After Tightening
Place Bolts Before and After Tightening

If you tighten a bolt enough, the steel starts to stretch. A bolt tightened with the correct amount of torque will stretch and try to spring back to its original shape. This has the effect of tightening the joint. The slotted head coupled with the undercut of a Place bolt allows this stretching action to lock down the head.

On the left, we have a Place bolt that has been loosely threaded into a fitting but not tightened. The Place bolt on the right has been tightened. As you can see, the tightening of the bolt has caused the steel to stretch. As the bolt tries to pull back to its original form, it creates a diaphragm locking action that prevents the part from rotating and loosening.

How Effective are Place Bolts?

Place bolt effectiveness chart

For a demonstration on how effective Place bolts are, we ran a comparison of all three Place bolt styles versus a regular hex head cap screw. The results are shown in the chart below and demonstrate that Place bolts do exactly what they are designed to do: resist loosening due to vibration.

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