Joseph Pinchback, Author at 黑料大事记 /author/joseph-pinchback/ Quality Bolts, Screws, & Studs Thu, 04 Sep 2025 15:44:16 +0000 en-US hourly 1 https://wordpress.org/?v=6.9.4 /wp-content/uploads/2021/04/cropped-WG-Favicon-32x32.png Joseph Pinchback, Author at 黑料大事记 /author/joseph-pinchback/ 32 32 Understanding Bolt Shear Strength /bolt-shear-strength/ Fri, 16 Aug 2024 15:25:41 +0000 /?p=1346 Understanding the mechanical properties of bolts is crucial for ensuring the safety and integrity of any structure or machinery they鈥檙e used in. Shear strength is one of those properties, and that鈥檚 what this article is all about. We鈥檒l cover: What shear strength is How shear strength is different from tensile strength Shear bolts and their...

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Understanding the mechanical properties of bolts is crucial for ensuring the safety and integrity of any structure or machinery they鈥檙e used in. Shear strength is one of those properties, and that鈥檚 what this article is all about. We鈥檒l cover:

What Is Shear Strength?

Broadly speaking, shear strength is the maximum stress a material can withstand before it fails in shear. It鈥檚 a measurement used in a number of engineering applications.听听

When you apply that definition to bolts, shear strength is a measure of a bolt鈥檚 ability to resist forces that attempt to slide it apart.听

This is a critical component in applications where bolts are subjected to loads that don鈥檛 act along the axis of the bolt but rather across it, like in joints that experience lateral forces (sliding away from each other in opposite directions).听

Failure in shear can have destructive results 鈥斕齮hink structures collapsing, heavy machinery malfunctioning 鈥斕齭o it鈥檚 important that engineers carefully consider the shear strength of bolts in their designs.

Shear Strength vs. Tensile Strength

Shear strength and tensile strength are both essential measures of how well a bolt can withstand force without breaking. The difference between them is that shear strength measures a bolt鈥檚 resistance to sliding forces, and tensile strength refers to its ability to withstand pulling forces along its length, or axis.

Tensile strength force visualizationShear strength force visualization

Tensile strength is often higher than shear strength for the same bolt, as all materials are generally stronger in tension than in shear. Think about it: a bolt subjected to a large tensile load will elongate until it eventually snaps. A bolt under a large shear load will fail, or snap, along its cross-sectional area. There鈥檚 simply less wiggle room.

In practice, it鈥檚 important to know the difference between these two strengths and choose the right one to focus on for your application. In structural joints where shear forces dominate, choosing a bolt with high shear strength is more critical than selecting one with high tensile strength.

What Is a Shear Bolt?

A shear bolt is a specialized fastener designed specifically to fail in shear at a predetermined force. This type of bolt is commonly used in applications where controlled failure is necessary to protect more critical components of a system. It will help to avoid more significant damage and costly repairs, as it can be easily replaced after a failure.听

Some key characteristics are:听

  • Precise shear point: The bolt is designed to shear, or break, at a specific load to prevent damage to more expensive or vital components.
  • Low-tensile material: The bolt is likely made from materials with low tensile strength to ensure they fail at the desired shear load.
  • Application-specific design: The bolt is tailored to specific applications where predictable shear failure is a safety feature.

You鈥檒l often find shear bolts in agricultural machinery, snow blowers, and certain types of industrial equipment.

Examples of High Shear Strength Bolts

Standard bolts can have a good amount of shear strength. However, for applications requiring exceptionally high shear strength, you鈥檒l want to choose any of these high shear strength bolts:

  • Grade 8 bolts: Known for their high shear strength and tensile strength, Grade 8 bolts are commonly used in heavy machinery, automotive applications, and structural connections. They鈥檙e made from carbon alloy steel, quenched, and tempered for added strength.
  • A490 bolts: A490 bolts (from ASTM A490) are used in structural connections 鈥 most often construction applications 鈥 and are known for their high shear strength.听
  • Inconel bolts: Inconel is a nickel-chromium-based superalloy. Bolts made from Inconel have extreme shear strength, particularly in high-temperature environments. Therefore, they鈥檙e most often used in aerospace and high-performance automotive applications.
  • Stainless steel bolts: While not the strongest in tensile strength, certain grades of stainless steel bolts offer excellent shear strength and are used in marine, aerospace, and chemical processing industries.

How to Calculate Shear Strength

Surprisingly, there are no shear strength values or requirements in ASTM specifications like there are for other strength measurements (e.g. tensile strength). Instead, the articulates shear strength as about 60% of the minimum tensile strength.

So, if a Grade 8 bolt has a minimum tensile strength of 150,000 psi, the shear strength would be 90,000 psi.

Bolt Shear Strength Chart

Here are some more shear strength values, plus their respective tensile strength equivalents, for common bolt grades.

Chart with common bolt grades, comparing their shear strength and tensile strength values

Please note that these values are general guidelines and may vary based on specific material properties and manufacturing processes. You should always cross-check with manufacturer specifications or precise measurements.听

Looking for High-strength Bolts?

Whether you鈥檙e working with high shear strength bolts or calculating shear strength for a specific application, hopefully this article gave you some practical insights. If you have further questions or are interested in ordering high-strength fasteners, get in touch. We鈥檙e happy to make you a quote or steer you in the right direction.

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Have You Heard These Benefits of Cold Forming Steel Fasteners? /cold-forming-steel/ Thu, 28 Mar 2024 14:06:25 +0000 /?p=1312 One method of manufacturing steel fasteners stands out for its efficiency, precision, and cost-effectiveness: cold forming. This technique involves shaping metal through force alone, without additional heat or cutting processes. At 黑料大事记, we鈥檙e proud to utilize this technique to produce high-quality carbon steel and alloy fasteners. We know all the ins and outs of cold...

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One method of manufacturing steel fasteners stands out for its efficiency, precision, and cost-effectiveness: cold forming. This technique involves shaping metal through force alone, without additional heat or cutting processes.

At 黑料大事记, we鈥檙e proud to utilize this technique to produce high-quality carbon steel and alloy fasteners. We know all the ins and outs of cold forming and are here to give you the inside scoop.听

What Is Cold Forming?

Cold forming, also called cold heading, is a common manufacturing process that produces steel bolts and fasteners. Unlike methods that involve heating the steel, cold forming achieves shaping without using high temperatures. Instead, it relies on applying force through striking or pressing steel within a die, ultimately sculpting the metal into the desired dimensions.

Compared to alternative manufacturing methods such as hot forging and machining, cold forming stands out for its ability to bolster strength and minimize waste. Hot forging reduces waste and has fewer size and shape limitations, but it doesn’t enhance strength to the same degree as cold forming. Machining, on the other hand, excels in producing complex shapes but generates significant waste and may compromise the strength of the final product.

What Are the Key Benefits of Cold Forming?

Cold forming offers many advantages that ensure high-quality, reliable products.听

1. Enhanced Strength Through Work Hardening

Cold forming can significantly bolster the strength of bolts and fasteners. This is achieved through a process called work hardening, where the steel is meticulously shaped without the need for cutting or heating. As a result, the grain structure of the steel remains intact and seamlessly flows with the contours of the part, contributing to increased strength and durability.

2. Elimination of Scrap and Material Savings

While traditional manufacturing methods can result in considerable material waste, cold forming minimizes scrap and promotes efficient material usage. By shaping the material into the desired form without removing any material, cold forming drastically reduces waste, leading to substantial material savings and cost reductions.

3. Dimensional Accuracy and Part Consistency

Cold forming helps meet stringent quality standards with precision. The process allows for the creation of fasteners with uniform dimensions and exact specifications, ensuring reliable performance and compatibility across various applications.

4. Improved Surface Finish and Reduced Secondary Operations

The precise shaping achieved through cold forming results in smooth surfaces and clean edges, eliminating the need for time-consuming secondary operations like polishing or grinding. This saves time and resources and enhances the aesthetic appeal of the final product.

What Parts Are Made by Utilizing Cold Forming?

Cold forming can be used to create a wide array of essential parts across various industries.

  • Fasteners Bolts, screws, studs, nuts, and rivets for many different industries are among the primary components manufactured through cold forming.听
  • Electronic housings and electrical contacts – The precision and accuracy offered by cold forming make it ideal for shaping electronic housings and electrical contacts, ensuring seamless functionality in electronic devices and systems.

From medical devices to aerospace components to consumer products, cold forming thrives when it comes to producing small parts. However, it’s also important to note its versatility in handling larger components.听

At 黑料大事记, our presses enable us to cold form parts with diameters up to 1-1/8″, showcasing the breadth of possibilities this manufacturing process offers.

Cold forming isn’t just limited to standard shapes and configurations. It also enables the creation of intricate designs and features, including the following:听

  • Threads – Cold forming facilitates the creation of precise threads, ensuring seamless integration with mating components and enhancing the overall integrity of assemblies.
  • Knurls, heads, chamfers, grooves, tapers, and undercuts – Whether it’s adding texture for improved grip or incorporating specialized features for enhanced functionality, cold forming allows for the precise shaping of various details to meet specific requirements.

cold form dies and slugs

Discover How 黑料大事记 Utilizes Cold Forming

We’ve embraced cold forming at 黑料大事记 for manufacturing carbon steel and alloy steel fasteners. This technique aligns perfectly with our commitment to delivering superior quality, precision, and reliability.

By utilizing cold forming, we ensure that our fasteners exhibit exceptional strength, dimensional accuracy, and consistency. The process enhances the structural integrity of our products through work hardening, where the steel’s grain structure remains intact, resulting in unparalleled durability and reliability.

Our cold-formed fasteners are used for applications across a diverse range of industries, including but not limited to the following:听

  • Automotive industryAutomotive manufacturers trust our cold-formed fasteners for engine components, suspension systems, and chassis assemblies.听
  • Military Ground Vehicles – Our cold-formed fasteners play a vital role in military ground vehicle construction and maintenance. They meet the rigorous demands of these applications, contributing to the safety and performance of military vehicles.
  • Heavy machinery – With their exceptional strength and reliability, our fasteners contribute to the effectiveness and safety of heavy machinery, ensuring reliable performance in various industrial applications worldwide.

黑料大事记 黑料大事记 for Exceptional Fastening Solutions

黑料大事记 us today to learn more about our innovative manufacturing processes, extensive product offerings, and how we can meet your needs and requirements. Whether you’re in the military, automotive, heavy machinery, or any other industry, trust 黑料大事记 to deliver reliable, high-quality fasteners that exceed your expectations.

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Comparing Different Types of Screw Drives /screw-drive-types-comparison/ Wed, 07 Feb 2024 22:20:31 +0000 /?p=1267 The seemingly straightforward act of fastening hinges on a crucial detail: the screw drive. Choosing the right screw drive can make all the difference in the success of your project, affecting factors like torque, ease of use, and resistance to wear. Here鈥檚 what you need to know to make the right selection. What Is a...

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The seemingly straightforward act of fastening hinges on a crucial detail: the screw drive. Choosing the right screw drive can make all the difference in the success of your project, affecting factors like torque, ease of use, and resistance to wear. Here鈥檚 what you need to know to make the right selection.

What Is a Screw Drive?

The screw drive is the mechanism by which the screw head is designed to be turned. It can be a groove or recess, or it can be the shape of the head itself. It’s what allows a screwdriver, wrench, or other tool to engage and turn the fastener.

Choosing the appropriate screw drive type is important because it determines which type of fastening tool must be used to install and remove a screw, as well as the amount of torque that should be applied for ideal joint tension.

See the full anatomy of a screw in this blog article.

Internal vs. External Screw Drives

There are two overarching types of screw drives: internal and external.

Internal Screw Drives

Internal drives are either cut or stamped into the screw’s head and are most commonly slotted, Philips, or hex. Utilizing tools like a screwdriver, Allen wrench, or drill, these screws require a fitting instrument to insert into their respective head to facilitate fastening or loosening.

Some more specific types of internal screw drives include (but aren鈥檛 limited to):

  • Phillips head听
  • Slotted head
  • Socket head

internal drive

External Screw Drives

External drives require a tool that wraps around the screw head, like a wrench or a torque wrench.

Some more specific types of external screw drives include (but aren鈥檛 limited to):听

  • Hex head
  • Hex flange head
  • Square head

external screw drive

3 Factors to Consider When Choosing Screw Drives

So how do you choose which type of screw drive is best for your application? Here are some starting points to consider.听

1. Torque requirements

Torque is the rotational force applied to a screw. Different applications require different levels of torque to withstand operating conditions.听 In general, you can apply more torque with an external drive than an internal drive, as you risk stripping an internal drive if you apply too much torque.听

First, evaluate the torque requirements of your specific application, then choose a screw drive system that can provide the necessary torque to meet those demands without exceeding them. Because too much torque can be just as bad as not enough torque.听

2. Ease of use and installation

Consider the ease of installation, maintenance, and overall usability of the screw drive type in your application. Is it easier to turn in or crank around the screw head? What tools do you have at your disposal?听

3. Industry standards and specifications

Industries often have specific standards, specifications, or best practices that must be adhered to for safety, performance, and compatibility reasons. Do your research and adhere to any requirements that apply to your application when choosing a screw drive type.听

Non-compliance could lead to performance issues or safety concerns.

Other Screw Head Terminology to Know

You can also categorize screw head types as countersunk or non-countersunk.听

  • Countersunk is when the head rests evenly with the material surface after installation
  • Non-countersunk is when the head protrudes from the material surface after installation. In other words, the head is exposed.

These features can also affect the tool required for installation and removal, assembly efficiency, and torque transmission.

Request a Custom Screw Quote

At 黑料大事记, we can manufacture screws with the following head types: hex, square, round, Place, slotted (sometimes), and hex flange (sometimes). See our full capabilities statement here.

If you need a custom solution for your application, we鈥檙e happy to help. Manufactured right here in Michigan, we can assure quality throughout the entire manufacturing process and great customer service even beyond that.

Request a quote online or get in touch to learn more.听

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How to Calculate Fastener Torque /how-to-calculate-fastener-torque/ Thu, 28 Dec 2023 17:08:21 +0000 /?p=1261 At the heart of what makes fasteners reliable and resilient is the concept of torque. Torque isn’t just a measure of turning force; it’s the key to ensuring that the components and machinery held together by these small but mighty parts stay put.听 Below, we鈥檒l take a look at the science behind calculating fastener torque....

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At the heart of what makes fasteners reliable and resilient is the concept of torque. Torque isn’t just a measure of turning force; it’s the key to ensuring that the components and machinery held together by these small but mighty parts stay put.听

Below, we鈥檒l take a look at the science behind calculating fastener torque. Hopefully, it can provide some insight into how to achieve better performance, safety, and reliability in fastening applications.听

Understanding Torque

Torque is the rotational force used to turn a nut, bolt, or screw as part of a bolted joint. You鈥檒l see torque measured by Newton meters (Nm) in metric units and pounds per foot (lb/ft) in inch units.

The Relationship Between Torque and Tension

Torque is closely related to another measurement: tension, or tightness. In fact, one is rarely discussed without reference to the other.听

The relationship between torque and tension is simple: As torque increases, tension in the joint increases. The more force you use to turn a fastener, the tighter the bolted joint gets.

Why Is Fastener Torque Important?

Torque is a critical measurement in the fastener world. It鈥檚 important to pay attention to and get right for your application. Why?听

An under-torqued bolt will be looser than necessary and will not be able to provide as much clamping force as needed. An over-torqued bolt may deform 鈥 thread stripping, heads popping off, etc. 鈥斕齩r break. That last bit is important to remember, as many believe that tighter is better. That鈥檚 not always the case.

Factors Affecting Torque Calculation

The most important factor affecting the relationship between torque and tension, and therefore the appropriate amount of torque, is friction. There are several factors that can affect the amount of friction in a bolted joint, including:听

  • Coarse vs. fine threads – Fine threads have more friction than coarse threads.
  • Class of thread fit – Thread systems with a tighter fit have more friction than those with a looser fit. For example, 3A/3B is a tighter fit than 2A/2B, and thus more friction for 3A/3B.
  • Material and grade – The type of material used, and how hard it is, will impact friction.
  • Coatings – Different fastener coatings will have a large impact on friction.
  • Bearing surface conditions – The amount of surface area, and how rough it is, affects friction.
  • Lubrication – Different lubricants will also have a large impact on friction.

How to Calculate Fastener Torque

There are a couple ways to calculate fastener torque: with a mathematical formula and a physical test.

Fastener Torque Formula

The equation T=kDP is used to estimate fastener torque calculations, where:

  • T = Torque in newton-meters (Nm)
  • k = Coefficient of friction
  • D = Diameter of the fastener in millimeters (mm)
  • P = The desired tension in kilonewtons (kN)

Torque-Tension Testing

To calculate fastener torque, you can run a torque-tension test. A torque-tension test is the measurement of the input torque required for a bolted joint to achieve a specified tension.

A typical test setup is shown in the photo below. It consists of a test bolt, test washer, and test nut loosely fitted in a test fixture called a Skidmore. The test fixture contains a load cell that can measure the amount of tension in the joint.

Torque-Tension Testing

The nut is turned slowly until a preset amount of tension is reached. As the joint is tightened, this action stretches the bolt, creating a clamp load on the joint (in this case, the Skidmore). The amount of torque needed to rotate the nut to the desired tension is measured.听

Related Fastener Specifications

There are two industry specifications that are good to be aware of when it comes to fastener torque: USCAR11-2 and ISO 16047.听

  • 鈥減rovides a test method for determining the torque-tension relationship of a fastener finish as applied to a surrogate screw for the purpose of measuring the frictional characteristic of the fastener finish.鈥 It鈥檚 a standard that was developed and is maintained by the US Council for Automotive Research (USCAR) 鈥斕齛 blend of Chrysler, Ford, and General Motors employees.
  • 鈥渟pecifies the conditions for carrying out torque/clamp force tests on threaded fasteners and related parts.鈥

Get Torque Right with Test Fasteners from 黑料大事记

If you work with fasteners, coatings, and other essential components for the automotive industry, then you鈥檙e likely familiar with mandated and standardized tests like torque-tension, bearing surface, and coefficient of friction tests. Whether you鈥檙e completing a standard test or an OEM-specific test, we manufacture the test fasteners you need to complete those tests with confidence and accuracy 鈥斕齛ll at our facility in Harrison Township, Michigan.

Request a quote for your test fasteners here, or contact us for more information.听

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Bolts Loosening Due to Vibration? Here鈥檚 What You Can Do /how-to-prevent-bolts-loosening-due-to-vibration/ Mon, 06 Nov 2023 20:48:04 +0000 /?p=1252 The post Bolts Loosening Due to Vibration? Here鈥檚 What You Can Do appeared first on 黑料大事记.

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Bolts may seem like small components in the grand scheme of machinery and structures, but their integrity is crucial. One common problem that engineers and maintenance professionals encounter is bolts loosening due to vibration. This issue can lead to safety hazards and equipment damage if left unaddressed.听

This article explores why bolts loosen from vibration and provides four essential steps to prevent it.

Why Do Bolts Loosen From Vibration?

When securing heavy machinery and other industrial equipment, bolts can gradually come loose due to a number of dynamic forces at play. We鈥檒l refrain from making you relive physics class entirely, but will cover a few important concepts:

  • Oscillations and micro-movements: The gradual loosening of bolts primarily stems from oscillations and micro-movements that occur as heavy machinery or equipment operates. These forces cause the bolts to experience minute shifts in position over time. Picture this as a constant, subtle rocking motion 鈥 almost imperceptible on the surface, but over time, it can have significant consequences.
  • Gradual relaxation of bolt tension: As the machinery vibrates, these micro-movements gradually relax the tension in the bolts. Bolts are initially tightened to a specified torque, creating a clamping force that holds the connected components together. However, the vibrations act as a persistent force working against this clamp, causing the bolt to lose its initial tension. This effect is often referred to as “creep.”

Sources of Vibration

Vibrations can originate from various sources, and understanding them is crucial to address the issue effectively. Some common ones are:

  • Heavy machinery, such as crushers, construction equipment, and manufacturing machines
  • Engines, whether they be in vehicles or stationary power generators, etc.
  • Rotating equipment, like pumps, fans, and turbines
  • Vehicle motion

Consequences of Bolt Loosening

The repercussions of loose bolts extend far beyond mere inconvenience. In fact, they can be catastrophic.

  • Equipment failures – Loose bolts can compromise the structural integrity of machinery or structures, leading to equipment failures. These failures not only result in costly repairs or replacements but can also pose a significant safety risk to workers and bystanders.
  • Injuries – In some cases, loose bolts can result in equipment malfunction, causing accidents and injuries to personnel working in the vicinity.
  • Expensive downtime – The financial implications of downtime caused by loose bolts are substantial. When a critical machine or infrastructure is out of commission due to a bolt-related issue, it can translate into lost productivity, missed deadlines, and costly maintenance efforts.

How to Stop Bolt Loosening: 4 Steps to Try

1. Ensure proper bolt selection and installation

Of course, the first and most crucial step in preventing bolt loosening is to select the right bolt. This involves paying attention to key factors like:听

  • Material and coating – Select the material and coating options that suit the specific environmental conditions and stresses your application will face.
  • GradeBolt grades were established for this reason; to verify the amount of stress a particular bolt can withstand.
  • Thread type – Threads that provide a secure fit, such as fine threads, are often preferred for applications prone to vibration.

2. Use a locking device

To add an extra layer of security, consider using a locking device in conjunction with your bolts. Some common options are lock washers, thread patches, and Place bolts 鈥攁ll with their own set of pros and cons.

Place bolts are the top locking mechanism for this use case. In fact, this is our top takeaway from this article. Place bolts are self-locking bolts that have special slotted hex heads, which are responsible for their self-locking capability. Place bolts can produce up to SEVEN times more vibration resistance than traditional hex head cap screws! If you haven鈥檛 tried one yet, we aren鈥檛 fibbing when we say it鈥檒l be a game-changer.

Learn more about how Place bolts work in this article.听

Lock washers are designed to provide resistance to vibration-induced loosening. They work by creating tension between the bolt head and the surface. While they are cost-effective and easy to install, their effectiveness may vary depending on the application, and they might not always prevent loosening entirely.

Thread patches are pre-applied materials that enhance the friction between the bolt and the threads. This significantly reduces the chances of loosening. They are particularly effective in applications with high vibration levels but may be costlier than other solutions. Also, most bolts with locking patches can鈥檛 be tightened and re-tightened without the patch wearing off.

3. Tighten to the specified torque

Properly torquing your bolts is essential for maintaining their integrity and preventing loosening. Always refer to the manufacturer’s specifications or engineering guidelines for the correct torque values. Run tests or use torque-tension equipment to verify that you’ve achieved the desired level of tension.

4. Conduct regular inspections and maintenance

Bolt performance doesn’t end with the initial installation. To ensure long-term security, implement regular inspection and maintenance procedures. Plan routine inspections to identify any loosened or damaged bolts, as early detection can prevent catastrophic failures.听

When inspecting, if you find damaged or compromised bolts, don鈥檛 hesitate to replace them with new bolts from a trusted manufacturer. And remember, sometimes the cheapest option isn鈥檛 the best option 鈥斕齩r even the cheapest option in the long run. If you find yourself constantly replacing damaged bolts, try investing in a higher-quality option to save you hassle and money.听

Get High-Quality Place Bolts at 黑料大事记

Looking for that higher-quality solution? You can find it here at 黑料大事记. We manufacture bolts to your specifications and ensure quality in every step of the process. Give us a call or request a quote online.

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From Raw Material to Finished Product: How Is a Screw Made? /how-is-a-screw-made/ Tue, 26 Sep 2023 15:53:49 +0000 /?p=1188 The post From Raw Material to Finished Product: How Is a Screw Made? appeared first on 黑料大事记.

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Screws are ubiquitous in our everyday lives, used in everything from assembling furniture to constructing complex, heavy-duty machinery. If you鈥檝e ever wondered how these essential fasteners are made, we鈥檙e here to give you an inside peek.听听

How Is a Screw Made? 3 General Manufacturing Methods

Before delving into a real-world screw manufacturing example, let鈥檚 first review the three most common overarching methods of manufacturing screws: cold forming, hot forging, and machining.

  • Cold forming (also known as cold heading) is the process of shaping a screw without heating the steel. This is achieved by impacting or pressing the material within a mold.
  • Hot forging is the process of heating up the steel to a temperature where it becomes pliable and then shaping it using a die.听
  • Machining is the process of removing steel to achieve the desired screw dimensions.听

Each of these methods comes with its own set of advantages and disadvantages, making one more appropriate for a specific application than the others. For instance, at 黑料大事记, we often opt for cold forming because it works exceptionally well with materials like alloy and carbon steel, enhancing their strength through a phenomenon known as 鈥渨ork hardening.鈥

Read more about general screw manufacturing methods here.听

The Screw Manufacturing Process: Step-by-Step with Photos

Now let鈥檚 look at one of these screw manufacturing processes in action. This is a cold-formed screw we recently manufactured here at 黑料大事记. It鈥檚 made of alloy steel.

Here are the 10 steps we take to manufacture this part, along with pictures throughout the process. Please note that this is just one part, and since we manufacture per-spec fasteners, the manufacturing process for other screws may vary.听

1. Cutoff

cutoff

Our team takes a bar of alloy steel and cuts it to length.听

2. Slug with Coating

coated slug 2

We call the cutoff material a slug. For this part, we needed a coating to provide lubrication so that it would be easier to cold form.听

3. Upset

upset 1st hit

This is our first hit. We strike the slug within a large press to enlarge one end of the screw, where the head will be.听

4. Heading

headed 2nd hit

This is our second hit, which is also done within the press. The screw鈥檚 head is fully formed in this stage.

5. Trimming

trimmed

This is our third hit, which is done in a trimming press. It trims the head to its specified shape.

6. Pointing

pointed

This is our fourth and final hit, which puts a point at the end of the screw opposite from the head. As you can see, it鈥檚 technically not a true point but an angle.

7. Thread Rolling

rolled

Next, we roll the screw鈥檚 threads using a Reed roller. While some fastener manufacturers cut threads, we鈥檙e fans of rolling. We find the results to be more accurate and durable.

8. Quality Assurance – Part 1

Once threads are rolled, the screw is near complete 鈥斕齱e call it 鈥渄imensionally done.鈥 However, it still needs to pass some inspections and be finished.听

For our first stage of QA, we ensure all the screw dimensions are within tolerance.

9. Finishing

finished

Once the screw passes the first round of QA, we send it off to a partner for zinc electroplating. We don鈥檛 do in-house finishing or plating.听

10. Quality Assurance – Part 2

When we get the screw back, we鈥檒l do a second round of QA to ensure the part conforms to all requirements (dimensions, material, hardness, coating thickness, etc.). If there are any nicks or burrs on the threads that were added in the plating process, we re-roll the threads one more time to ensure the parts gauge properly.听

After that, the screw is complete and ready to ship!

the process of how a screw is made

Request a Custom Screw Quote

Ready for us to make some custom screws of your own? We鈥檙e happy to help. Our production and QA processes ensure you get the per-spec part you need the very first time.

Give us a call or request a quote online here.

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To Washer or Not to Washer: A Guide to Making the Right Fastener Decision /when-to-use-washers/ Mon, 18 Sep 2023 22:23:21 +0000 /?p=1180 There are thousands of fasteners manufactured every day, all used for a variety of applications. Washers are one that we don鈥檛 often touch on here at 黑料大事记, but they can be an important part of ensuring secure, long-lasting connections.听 Below we explore the world of washers, when they鈥檙e needed, and when they鈥檙e not needed. What...

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There are thousands of fasteners manufactured every day, all used for a variety of applications. Washers are one that we don鈥檛 often touch on here at 黑料大事记, but they can be an important part of ensuring secure, long-lasting connections.听

Below we explore the world of washers, when they鈥檙e needed, and when they鈥檙e not needed.

What Are Washers and How Do They Work?

A washer is a type of fastener used to distribute the load of a threaded fastener, such as a bolt or a screw, over a larger surface area. It is typically a flat, thin, disc-shaped piece made from materials like metal, plastic, rubber, or fiber. Washers are often used in combination with nuts and bolts or screws to prevent damage to surfaces, reduce friction, and prevent loosening.

There are several types of washers, each designed for specific purposes. Some common ones are:听

  • Flat Washers: These are simple flat washers with a hole in the center. They are used to distribute the load and prevent the fastener from digging into the material’s surface.
  • Lock Washers: Lock washers have a design that provides resistance against loosening due to vibrations or other forces.听
  • Spring Washers: These are curved or wavy washers that provide spring-like tension, maintaining pressure between the fastener and the material. They help compensate for loosening due to thermal expansion or vibration.
  • Conical Washers: Conical washers resemble a curved cone shape. They are known to provide controlled spring tension and maintain a consistent load or pressure between two surfaces.

Factors Influencing the Need for Washers

Washers are great, but they aren鈥檛 always necessary. The decision to use washers depends on the specific needs and characteristics of your application. Some key factors that influence when to use washers and when not to include:听

  • Material, of both the washer and the material being fastened.听
  • Uneven surfaces and gaps. Using a washer can help create a more even contact between the fastener and the material.听
  • Environmental factors like corrosivity, temperature, and vibration.听
  • Specific application requirements. Some applications have unique requirements like thermal expansion compensation, electrical insulation, or pressure sealing.
  • Aesthetics. In some cases, decorative washes may be used to enhance the appearance of a fastened joint.

When to Use Washers vs. When NOT to Use Washers

All that said, washers can be useful in a number of applications but aren鈥檛 necessary in all of them. And when a washer isn鈥檛 necessary, it鈥檚 best to avoid the additional product, time, and expense.

Here鈥檚 a breakdown of when to use washers and when not to:听

When to Use Washers

  • You need better load distribution
  • Your bolt and nut assembly isn鈥檛 tight enough
  • You don鈥檛 want the head of the fastener to punch through the hole
  • Your fastening needs to be waterproof
  • You need additional spacing or gap filling

When Not to Use Washers

  • You have uniform material; fastened components are the same material, and there are no concerns with surface damage
  • Your fastener has a large bearing surface
  • Vibration and other environmental factors aren鈥檛 a concern
  • Your joint has limited space for a washer
  • You can use a Place bolt instead

A More Effective & Efficient Locking Mechanism: Place Bolts

Place bolts are self-locking, free-spinning hex head bolts. Their heads are responsible for their locking action, which prevents loosening due to vibration听鈥斕齯p to seven times that of conventional hex head cap screws.听

What are we getting at here? Place bolts eliminate any need for washers, even in high-vibration environments. They lock and distribute loads on their own, so you don鈥檛 need to worry about stocking, installing, and paying for washers.听

place bolt

Learn more about Place bolts in previous blog articles:

Purchase Place Bolts at 黑料大事记

If your application could benefit from Place bolts, get in touch with our team. We manufacture per-spec Place bolts, guaranteed to meet your requirements and provide outstanding vibration resistance without the need for additional washer solutions.听

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How Strong Are Grade 8 Bolts? /grade-8-bolt-strength/ Wed, 02 Aug 2023 13:31:42 +0000 /?p=1151 Few fasteners can match the strength and reliability of Grade 8 bolts. For that reason, they鈥檙e very common and play a critical role in various industries, from automotive and construction to heavy machinery and manufacturing.听 If you鈥檙e considering a Grade 8 bolt for your application, it鈥檚 important to understand just how strong they truly are,...

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Few fasteners can match the strength and reliability of Grade 8 bolts. For that reason, they鈥檙e very common and play a critical role in various industries, from automotive and construction to heavy machinery and manufacturing.听

If you鈥檙e considering a Grade 8 bolt for your application, it鈥檚 important to understand just how strong they truly are, plus other characteristics that affect their performance. We have that information for you below.

What Is a Grade 8 Bolt?

A Grade 8 bolt is a type of high-strength fastener that鈥檚 named after its SAE () grade classification, which is based on its mechanical properties. Hence, 鈥淕rade 8鈥 is short for 鈥淪AE J429 Grade 8.鈥 is one of the most common standards for inch fasteners, and Grade 8 is the highest grade within it

Grade 8 bolts are made of medium-strength carbon or alloy steel and can be finished in a variety of coatings and platings for added corrosion resistance and lubricity.听

How to Identify a Grade 8 Bolt

You can identify a Grade 8 bolt by looking at its head markings. An SAE J429 Grade 8 bolt鈥檚 head marking will show six radial lines like this:

grade 8 head marking

Other bolt grades have a different number of radial lines. For example, SAE J429 Grade 2 has no lines, and Grade 5 has three lines.

As you can also see, the dictates that manufacturers must mark each fastener head with their unique company symbol as well.听

How Strong Are Grade 8 Bolts?

Grade 8 bolts are the highest grade of bolts under the SAE J429 standard, which means they have the highest strength. Here are their various strength specifications:听

Specification Definition Amount
Tensile strength The maximum amount of force a fastener can withstand before fracturing 鈮 150,000 PSI
Proof load The minimum amount of force that a fastener must be able to withstand for a given amount of time without permanently deforming 鈮 120,000 PSI
Yield strength The load that鈥檚 carried at the point where a fastener permanently deforms 鈮 130,000 PSI

But now you might be wondering what those PSI numbers really mean. PSI isn鈥檛 a measurement we frequently use outside of the manufacturing and engineering world, so let鈥檚 put some real-world information behind them and convert the measurements into real-world loads.听

For example, a 录鈥 diameter bolt鈥檚 cross-section area is .0491鈥. If we take the 150,000 PSI and multiply it by .0491鈥, we get 7,365 lbs. So a Grade 8 bolt that鈥檚 录鈥 in diameter should be able to hold a load of roughly 7,365 lbs. Here are some other approximates for parts of other common sizes:听

1/4″ 7,350 lbs
3/8″听 16,500 lbs
1/2″听 29,400 lbs
5/8″听 46,000 lbs
3/4″听 66,200 lbs
1″ 117,800 lbs

To expand on this even more, a Chevy Suburban weighs about 5,800 lbs. So, given this information, you could easily support the weight of a Chevy Suburban with just one 录鈥 Grade 8 bolt. Yes, you read that right.

Here are some other things that weigh in the same neighborhood as these bolts鈥 PSI loads.听

1/4″ 7,350 lbs A Chevy Suburban weighs around 5,800 lbs.
3/8″听 16,500 lbs A full-grown African elephant weighs around 15,000 lbs.
1/2″听 29,400 lbs Motorhomes/RVs weigh between 15,000-30,000 lbs.
5/8″听 46,000 lbs An F-15 fighter jet weighs around 45,000 lbs.
3/4″听 66,200 lbs Steel railroad boxcars (empty) weigh between 60,000-70,000 lbs.
1″ 117,800 lbs Tanks weigh between 80,000-120,000 lbs.

With that context, it鈥檚 easy to understand why Grade 8 bolts are considered high-strength. However, it鈥檚 also important to keep in mind that they aren鈥檛 the strongest bolt choice out there. While they may be at the top of the list for SAE J429, there are some other standards and superalloy materials that result in bolts capable of withstanding more extreme conditions.

Common Grade 8 Bolt Applications

High-strength bolts constitute high-strength applications. It wouldn鈥檛 make sense and frankly would be a waste of money to use a Grade 8 bolt for anything less. You鈥檒l commonly see Grade 8 bolts used in industries like:听

  • Military
  • Heavy machinery
  • Heavy truck
  • Aerospace

Explore More Resources on Bolt Grades

If you鈥檇 like to learn more about the different bolt grades available and which may be best for your specific use case, these articles may interest you:听

If you know which grade you need and you鈥檙e ready to request a quote, please fill out this form.

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A Close-Up Look at the Anatomy of a Screw /anatomy-of-a-screw/ Tue, 25 Jul 2023 18:21:02 +0000 /?p=1140 Whatever your engineering or manufacturing application is, it鈥檚 likely that you鈥檙e well-acquainted with screws of various types. However, as often as you may have used screws, you may still be unfamiliar with their components.听 Understanding key screw components is essential when you have to decide which type of screw to employ for a specific function....

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Whatever your engineering or manufacturing application is, it鈥檚 likely that you鈥檙e well-acquainted with screws of various types. However, as often as you may have used screws, you may still be unfamiliar with their components.听

Understanding key screw components is essential when you have to decide which type of screw to employ for a specific function. And when there are so many options available, that understanding becomes even more important.听

This article will help, as it outlines the anatomy of a screw and describes the various types, styles, and functions of each part.

The 5 Key Parts of a Screw

Screws consist of five key components: head, shank, threads, drive, and tip. Below is a diagram that shows where each component is located, followed by descriptions of their core functions.

5 key parts of a screw

1. Head

The head of a screw is its topmost part and serves as the primary contact point for tools during installation. There are many different types of screw heads and drive types (which we鈥檒l cover later in the article).

You can also categorize screw heads by being countersunk or non-countersunk. Countersunk is when the head rests evenly with the material surface after installation. Non-countersunk is when the head protrudes the material surface after installation, leaving the head exposed.

Regardless of which you select, your choice of screw head is critical, as it determines the tool required for installation/removal and impacts efficiency, torque transmission, and installation/removal accessibility.听

2. Shank

The shank refers to the main body of the screw, which connects the head to the tip. It has a pivotal role in determining the screw’s load-bearing capacity and resistance to shear forces. The shank’s length and diameter vary depending on the application, ensuring optimal strength while considering space constraints. Additionally, the shank may feature unthreaded portions, known as the shoulder or body, for specialized applications.

3. Threads

Threads are the distinctive ridges spiraling around the shank of a screw, responsible for creating a strong and secure connection. They engage with the mating surface, generating friction and preventing the screw from loosening under load.听

There are various standards used to define thread characteristics. In the United States, we most commonly use the Unified Thread Standard (UTS), which is controlled by the American Society of Mechanical Engineers (ASME). UTS dictates standards only for inch threads, not metric.听

Some of the most popular UTS thread series are UNC, UNF, and 8-UN. They each have different thicknesses听鈥 from fine to coarse 鈥斕齛nd, therefore, different performance capabilities.听

Want to read more about fastener threads? Jump to this article.

4. Drive

The drive is what determines which type of screwdriver or fastening tool must be used to install and remove a screw. There are two main types:听

  • Internal drives require a tool that inserts into the screw head, like a screwdriver. Phillips, slotted, and socket heads are some internal drive examples. Here鈥檚 a photo of a wood screw with one. We don鈥檛 manufacture these here, but it鈥檚 a good example of an internal drive:听

internal drives

  • External drives require a tool that wraps around the screw head, like a wrench. Hex, hex flange, and square heads are some external drive examples. Here鈥檚 a photo of one:听

external drives

5. Tip

Located at the opposite end of the head, the tip, or point, initiates contact with the material being fastened. Different point designs cater to specific applications.听

For instance, self-drilling tips enable screws to penetrate metal without the need for pre-drilling, saving time and effort. Self-tapping tips create their own threads in materials like wood or plastic. Sharp tips are ideal for precise placement in delicate applications.

Some screws don鈥檛 have tips or points but rather a blunt end. These are more common in the manufacturing space and are generally used with a pre-tapped hole.

Other Good-to-Know Information About Screws

Besides the anatomy of a screw, there are a few other things to keep in mind before deciding what is best for your application.听

The Difference Between a Screw and a Bolt

It鈥檚 common for people to misunderstand the differences between bolts and screws or not realize that one exists in the first place. But there are differences 鈥 it just depends on who you ask.听

In this previous article of ours, we discuss one government agency鈥檚 opinion on the matter and give some qualifying criteria that set the fasteners apart.

Measuring Screws

The key to measuring screws is knowing the key components and measurement terminology. If you鈥檝e read through this article up until now, you鈥檝e already familiarized yourself with one set of that information.听

Next up is measurement terminology. Here鈥檚 the most important of it.听

measuring screws

  • Screw length: The distance from the flat part of the head to the point or blunt end of the screw.听
  • Major diameter: The distance from the crest (top) of the thread on one side to the crest of the thread on the other side.
  • Minor diameter: The distance from the root (bottom) of the thread on one side to the root of the thread on the other side.
  • Pitch diameter: The diameter of a theoretical cylinder that exists halfway between the major and minor diameters.听
  • Nominal major diameter: The estimated major diameter. It鈥檚 just the major diameter, rounded up or down to the nearest whole number.
  • Thread pitch: The distance from a point along one thread to the same point on the next thread.

Learn more about this terminology and how to measure screws in this article.

For Custom Screws Manufactured to Your Specs, 黑料大事记 Us.

Looking for a special screw? We鈥檙e here to help. Check out our custom fastener manufacturing capabilities sheet to see if your screw specifications are in our wheelhouse, then request a quote from us to get your project started.

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A Mini Guide to GM Test Bolts: Types, Uses, and Where to Buy /a-guide-to-gm-test-bolts/ Tue, 27 Jun 2023 13:39:40 +0000 /?p=1116 The post A Mini Guide to GM Test Bolts: Types, Uses, and Where to Buy appeared first on 黑料大事记.

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Test bolts play a critical role in the design and development of mechanical systems. They鈥檙e used for many industries and applications but are especially common in the context of automotive engineering, where precision and reliability are paramount to the overall safety and performance of a vehicle. Consider applications like vehicle framing and engine assembly, for instance.

In this article, we鈥檒l cover just one category of automotive test bolts that we frequently manufacture at 黑料大事记: GM test bolts. We鈥檒l delve into their significance, their role in automotive testing, plus some popular types and standards they must adhere to.

What Are GM Test Bolts?

GM test bolts are bolts that conform to the requirements of General Motors’ engineering and testing standards. They鈥檙e specialized fasteners used during the development and testing stages of manufacturing. So while GM test bolts aren鈥檛 used on actual vehicles, they help determine the correct installation of bolts that are used on vehicles.听

Often made from high-quality materials like alloy steel, these bolts are designed to perform specific tests and are manufactured to the requirements specified in GM testing standards.

What Are GM Test Bolts Used For?

The primary purpose of GM test bolts is to determine the amount of torque needed to properly install various fasteners on a GM vehicle. They are used solely for tests and not actually installed on the vehicle.听

Within each of these tests and more, consistency is key. The more uniform the test bolt, the more consistent and accurate test results are 鈥斕齛nd the more effective the finished product because of it. Therefore, working with a GM test bolt manufacturer that promises quality and consistency from one part to the next, and executes on that promise, is well worth the investment.听

Looking for the best? 黑料大事记 our team for high-quality GM test bolts that meet exacting standards each and every time.

3 Common Tests Run on GM Test Bolts

General Motors runs several tests throughout the design and engineering process. Three common tests that involve GM test bolts include torque-tension tests, bearing surface tests, and coefficient of friction tests.听

  • A torque-tension test measures the input torque required for a bolted joint to achieve a specified tension. This is the most common test, and is repeated throughout the design process multiple times.
  • A bearing surface test measures how much the amount of surface area and roughness of the bottom of a fastener head or washer will affect friction. Bolts used for these tests generally have a bigger head than usual.
  • A coefficient of friction test measures the kinetic and static resistance of the surfaces of a bolted joint as it鈥檚 being tightened.

Need help with more fastener terms and definitions? Check out our glossary here.

Types of GM Test Bolts

There are many types of GM test bolts, and they can vary in size and diameter depending on the specific test and application at hand. However, most have the following characteristics in common:听

  • Hex-head style
  • Property Class 9.8 or 10.9
  • Plain or Zinc Phos & Oil finish

GM Test Bolt Standards

For each of the tests listed above (torque-tension, bearing surface, coefficient of friction), GM test bolts need to meet specific standards set forth by General Motors. Here鈥檚 a look at some of the most common ones:听

GM Test Bolt Standards for Torque-Tension Tests

  • GM7112M
  • GMW4707
  • GMW 3044
  • GMW 3359

GM Test Bolt Standards for Bearing Surface Tests

  • GMW 3359

GM Test Bolt Standards for Coefficient of Friction Tests

  • GMW 3044
  • GMW 3359 (per ISO 16047)
  • GMW 3179 (per ISO 16047)

For further information, you can read more about each of these standards on our GM Test Products page.

Keep in mind that this isn鈥檛 an exhaustive list of GM testing standards. There are plenty more, so if you run across one that isn鈥檛 listed on here, we鈥檙e more than happy to discuss and find a solution for you.

Purchase GM Test Bolts at 黑料大事记

Every component, whether big or small, plays a critical role in the overall safety and performance of a vehicle. Test bolts are no exception. Even though they aren鈥檛 used on actual vehicles, they do their part to ensure that the fasteners that do go on vehicles are installed correctly.

At 黑料大事记, we don鈥檛 take this responsibility lightly. Throughout our manufacturing processes, we hold ourselves to exacting quality standards. After listening to customer feedback, we now also re-roll threads on all of our test bolts after heat treatment and surface finish to eliminate plating inconsistencies or nicks.听

For guaranteed quality and consistency in your GM test bolts, choose us.听

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